China Downspout Roll Forming Machine

Downspout roll forming machine from China is an automated equipment to produce rain gutter and downpipes for buildings. This comprehensive guide provides extensive details about these machines – their working, types, parts, specifications, benefits, top suppliers, costs, and more.

Overview of China Downspout Roll Forming Machine

Downspout roll former makes rain gutter systems using roll forming technology. Metal coil is gradually shaped into box-type gutter profile by passing through successive rolling stations.

Here is a quick look at key aspects:

ParametersDetails
ProcessRoll forming of metal coil into box-shaped gutter
Main ComponentsUncoiler, roller stations, cutting unit, hydraulic system
Key BenefitsHigh speed, large output, easy changeover, low cost
ApplicationsRain gutter production lines
Industry UseConstruction, infrastructure, real estate
Popular in CountrySoutheast Asia, Middle East, Africa, South America

This versatile equipment allows efficient mass production of rain gutter systems demanded in building construction industry.

China downspout roll forming machine
Hydraulic Roof Sheet Curving Machine 01

Working Principle of Downspout Roll Forming Machine

The working principle involves unwinding coil material, followed by progressive bending through rollers to form a longitudinal box-type profile:

Uncoiling – The metal coil strip is loaded on an uncoiler which allows it to unwind freely.

Feeding – The strip is fed into the roll forming section through automated feeding rolls.

Roll Forming – As the strip passes through each stand, it is gradually bent into the desired rain gutter profile.

Cutting – After the final forming, the continuously produced gutter is cut into required lengths by a cutting machine.

Output – The cut gutters slides onto the output table and are collected for further processing.

The roll forming shapes the flat metal strip into a longitudinally bent gutter profile by applying a series of bends along the length.

Types of Downspout Roll Forming Machines

China downspout roll former comes in different configurations:

Based on Automation

  • Manual – Stop for manual cutting after each gutter piece
  • Semi-automatic – Auto-cut at preset length, manual coil feeding
  • Fully-automatic – Automatic uncoiling to output

Based on Production Speed

  • Low speed – 10-15 m/min
  • Medium speed – 15-30 m/min
  • High speed – 30-50 m/min

Based on Size Capacity

  • Small size – Gutter width upto 150 mm
  • Medium size – Gutter width upto 300 mm
  • Large size – Gutter width above 300 mm

So customers can select type based on automation needs, required output and gutter dimensions.

Main Parts of Downspout Roll Forming Machine

Key components of China downspout roll forming equipment are:

PartsFunctions
Decoiler/UncoilerHolds metal coil, allows unwinding
Feeding deviceFeeds coil strip at controlled speed
Roll forming stationsGradually form gutter profile through bending
Hydraulic systemGenerates pressure for roll forming
Cutoff machineCuts formed gutter at preset length
HMI and Control panelControls machine operation and parameters
Supporting standsHouses various parts of the machine

The right selection & assembly of above parts based on production requirements is vital.

Specifications of Downspout Roll Forming Machine

China downspout roll former comes in various specifications:

ParametersTypical Range
Coil WidthUp to 1250 mm
Metal Thickness0.3 – 1 mm
Forming Speed10 – 50 m/min
Roller MaterialGCR15, 45#, 50CrVA
Power Supply220V, 380V, 415V AC
Roller Stations8 – 16
Gutter Width150 – 300 mm
Gutter Height100 – 200 mm
Cut Length1000 – 6000 mm
Length Tolerance±1 mm
Hydraulic Pressure16 MPa
Voltage220V/380V/415V, 3 phase
Machine Size8000x1200x2000 mm
Machine Weight2000 – 8000 kg

Customizations available based on required gutter dimensions, speed, automation level etc.

Applications of Downspout Roll Forming Equipment

China downspout roll former ideal for:

  • Manufacturers of rainwater drainage systems
  • Construction companies involved in building exteriors
  • MEP contractors installing drainage systems
  • Real estate developers constructing housing projects
  • Smart city developers building stormwater management infrastructure
  • Plumbing product suppliers manufacturing gutters and downpipes
  • Workshops doing small scale production of rain gutter systems

Suitable for factories doing mass production of rain gutters for supply to construction industry.

Benefits of China Downspout Roll Forming Machine

Automated roll formers from China offer following benefits:

  • High Production Speed – Up to 50 meters per minute
  • Labor Cost Savings – Reduced manual work due to automation
  • Advanced Technology – Precise hydraulic powered rolls
  • Material Savings – Low wastage compared to other processes
  • Quick Size Changeover – Easy roller adjustment for different profiles
  • Heavy Duty Built – Durable and stable under continuous operation
  • Low Maintenance – Require minimal maintenance
  • Safety – Equipped with safety features like guards and sensors
  • Cost Effective – Priced competitively compared to western suppliers

Downspout roll former from China delivers high productivity, quality finish and cost efficiency.

Leading Manufacturers of China Downspout Roll Forming Machines

Major downspout roll former exporters from China:

CompanyLocationProduct Range
Foshan Yinglite MachineryFoshan, GuangdongAffordable manual and auto lines
Botou Yute MachineryBotou, HebeiMedium to high speed roll formers
Hebei Yanjin IndustryLangfang, HebeiSmall to large size downspout machines
Foshan City Hongtu MachineryFoshan, GuangdongComplete rain gutter production lines
Jinan Surplus International TradeJinan, ShandongHeavy duty high speed roll forming
Wuxi Zhongtuo Roll forming MachineryWuxi, JiangsuSemi and fully automatic downspout lines

These companies provide wide range of downspout roll forming machines to suit different production scales.

Cost of Downspout Roll Forming Equipment from China

  • Cost depends on:
    • Automation level – manual or automatic
    • Speed and output requirement
    • Gutter width capacity
    • Additional devices like decoilers, stackers etc
    • Level of customization
    • Brand and expertise of manufacturer
  • Typical price range:
    • Manual roll former – $3000 to $10000
    • Semi-automatic line – $10000 to $30000
    • Automatic high speed line – $30000 to $50000
  • Additional costs:
    • Shipping and customs duties
    • Installation and training
    • Spare parts and accessories

Sourcing cost-competitive machinery without compromising quality requires extensive supplier evaluation and price negotiation skills.

How to Select a Reliable Downspout Roll Former Manufacturer in China

Tips for choosing good downspout roll forming machine suppliers in China:

  • Review experience in making similar roll forming equipment
  • Check clientele and contact previous customers for feedback
  • Look for customized solution offerings, not just standard machines
  • Verify advanced in-house manufacturing capabilities
  • Ensure ability to engineer tooling for new profiles
  • Examine quality control and testing processes
  • Require safety certification and compliance to standards
  • Compare pricing quotes from multiple manufacturers
  • Check production capacity and order book status
  • Require factory inspection if possible before placing order
  • Ensure after-sales service and technical support systems are in place

Careful selection of right partner ensures you get high quality downspout roll forming machinery for optimal productivity.

How to Operate and Maintain Downspout Roll Forming Machine

Proper operation and maintenance procedures:

  • Read instruction manual thoroughly before use
  • Ensure safety guards are intact before switching on
  • Select suitable coil material based on machine capacity
  • Set parameters like speed, cut length via control panel
  • Use hand wheels to gradually adjust rollers to required positions
  • Start with lower speed and increase gradually after initial trial
  • Apply lubricants on bearing, gears as prescribed
  • Check forming quality continuously and stop if any issues
  • Clean equipment and perform lubrication at regular intervals
  • Inspect rollers, gears, chains, sprockets for signs of wear
  • Replace worn out spare parts like bearings in time
  • Keep electrical, hydraulic and pneumatic systems in good working condition
  • Carry out annual maintenance check by authorized technician

Proper care and maintenance minimizes breakdowns and enhances performance.

Advantages of Downspout Roll Forming Machine

  • High production speed up to 50 meters per minute
  • Quick size changeovers with roller adjustment
  • Consistent dimensional accuracy as per standards
  • Allows mass production of rain gutters at low cost
  • Better material savings compared to traditional methods
  • Automated process requires less manpower
  • Safer than manual gutter fabrication methods
  • Forms smooth and crease-free gutters
  • Easy to operate and maintain

Limitations of Downspout Roll Forming Machine

  • High initial purchase cost of automatic roll former
  • Complex profiles may need more forming stations
  • Not ideal for small scale or batch production
  • Skilled technician required for specialized maintenance
  • Roller settings require adjustment for each profile changeover
  • Limited metal thickness and width handling capacity
  • Safety hazards if improperly operated
China downspout roll forming machine
Hydraulic Roof Sheet Curving Machine 01

Downspout Roll Former Usage Tips

  • Choose right automation level based on production scale
  • Get technical advice from manufacturer for ideal machine selection
  • Ensure adequate space for safe working and maintenance access
  • Train workers thoroughly on recommended operating procedures
  • Plan layout to optimize material flow and gutter offloading
  • Consult supplier before attempting any new profile shape
  • Perform trial runs before starting full-scale production
  • Follow prescribed maintenance schedule using proper lubricants
  • Source spare parts proactively for critical roll forming components

Proper machine selection, installation, operation and care ensures maximum production efficiency.

FAQ

QuestionsAnswers
What are the main advantages of China downspout roll formers?China machines offer competitive pricing, good speed, durability and customization flexibility. Chinese suppliers also provide better service support.
What maintenance is required?Maintenance involves cleaning, lubrication, inspection and part replacement as suggested in manual. Proper care minimizes breakdowns.
What forming capability is possible?Equipment can produce box-type, half-round and K-type gutter profiles up to 300 mm width in mild steel, stainless steel, aluminum.
What are the safety risks?Risks include getting caught in unguarded moving parts. Adequate safety guards, training and safe working practices are essential.
What factors affect total cost?Automation level, speed, size capacity, accessories like uncoiler and stacker, customization needs and brand influence pricing.
What is production speed capacity?Production speed ranges from 10-15 m/min for manual lines up to 30-50 m/min for high speed automatic roll formers.
Can custom profile dies be engineered?Yes, experienced suppliers have in-house tooling design expertise to develop dies for new custom profiles.
What support services are provided?Suppliers should provide technical support for machine installation, operator training, and after-sales service.

Conclusion

China downspout roll forming machine provides an efficient automated solution for high volume production of rain gutters at competitive prices.

This detailed guide covers all aspects ranging from working principles, types, specifications, benefits, leading manufacturers, pricing, operation and maintenance for prospective buyers to make an informed procurement decision.

With proper machine selection, operational discipline and regular care, downspout roll former from China can boost rain gutter production significantly and deliver a quick return on investment.

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