Downspout roll forming machine from China is an automated equipment to produce rain gutter and downpipes for buildings. This comprehensive guide provides extensive details about these machines – their working, types, parts, specifications, benefits, top suppliers, costs, and more.
لمحة عامة عن ماكينة تشكيل ماسورة التصريف الصينية
Downspout roll former makes rain gutter systems using roll forming technology. Metal coil is gradually shaped into box-type gutter profile by passing through successive rolling stations.
Here is a quick look at key aspects:
| المعلمات | تفاصيل |
|---|---|
| العملية | Roll forming of metal coil into box-shaped gutter |
| المكونات الرئيسية | Uncoiler, roller stations, cutting unit, hydraulic system |
| المزايا الرئيسية | High speed, large output, easy changeover, low cost |
| التطبيقات | Rain gutter production lines |
| Industry Use | Construction, infrastructure, real estate |
| Popular in Country | Southeast Asia, Middle East, Africa, South America |
This versatile equipment allows efficient mass production of rain gutter systems demanded in building construction industry.
Working Principle of Downspout Roll Forming Machine
The working principle involves unwinding coil material, followed by progressive bending through rollers to form a longitudinal box-type profile:
فك الارتباط – The metal coil strip is loaded on an uncoiler which allows it to unwind freely.
التغذية – The strip is fed into the roll forming section through automated feeding rolls.
تشكيل لفة – As the strip passes through each stand, it is gradually bent into the desired rain gutter profile.
القطع – After the final forming, the continuously produced gutter is cut into required lengths by a cutting machine.
المخرجات – The cut gutters slides onto the output table and are collected for further processing.
The roll forming shapes the flat metal strip into a longitudinally bent gutter profile by applying a series of bends along the length.
Types of Downspout Roll Forming Machines
China downspout roll former comes in different configurations:
استناداً إلى الأتمتة
- يدوي – Stop for manual cutting after each gutter piece
- شبه أوتوماتيكي – Auto-cut at preset length, manual coil feeding
- أوتوماتيكي بالكامل – Automatic uncoiling to output
استنادًا إلى سرعة الإنتاج
- سرعة منخفضة – 10-15 m/min
- سرعة متوسطة – 15-30 m/min
- سرعة عالية – 30-50 m/min
Based on Size Capacity
- Small size – Gutter width upto 150 mm
- Medium size – Gutter width upto 300 mm
- Large size – Gutter width above 300 mm
So customers can select type based on automation needs, required output and gutter dimensions.
Main Parts of Downspout Roll Forming Machine
Key components of China downspout roll forming equipment are:
| قطع الغيار | الوظائف |
|---|---|
| Decoiler/Uncoiler | Holds metal coil, allows unwinding |
| Feeding device | Feeds coil strip at controlled speed |
| محطات التشكيل بالدلفنة | Gradually form gutter profile through bending |
| النظام الهيدروليكي | Generates pressure for roll forming |
| Cutoff machine | Cuts formed gutter at preset length |
| HMI and Control panel | Controls machine operation and parameters |
| Supporting stands | Houses various parts of the machine |
The right selection & assembly of above parts based on production requirements is vital.
Specifications of Downspout Roll Forming Machine
China downspout roll former comes in various specifications:
| المعلمات | النطاق النموذجي |
|---|---|
| عرض الملف | حتى 1250 مم |
| سُمك المعدن | 0.3 - 1 مم |
| سرعة التشكيل | 10 - 50 م/دقيقة |
| مادة الأسطوانة | GCR15, 45#, 50CrVA |
| مزود الطاقة | 220V, 380V, 415V AC |
| المحطات الدوارة | 8 – 16 |
| Gutter Width | 150 – 300 mm |
| Gutter Height | 100 – 200 mm |
| طول القطع | 1000 – 6000 mm |
| تحمل الطول | ±1 mm |
| Hydraulic Pressure | 16 MPa |
| الفولتية | 220V/380V/415V, 3 phase |
| حجم الماكينة | 8000x1200x2000 mm |
| وزن الماكينة | 2000 – 8000 kg |
Customizations available based on required gutter dimensions, speed, automation level etc.
Applications of Downspout Roll Forming Equipment
China downspout roll former ideal for:
- Manufacturers of rainwater drainage systems
- Construction companies involved in building exteriors
- MEP contractors installing drainage systems
- Real estate developers constructing housing projects
- Smart city developers building stormwater management infrastructure
- Plumbing product suppliers manufacturing gutters and downpipes
- Workshops doing small scale production of rain gutter systems
Suitable for factories doing mass production of rain gutters for supply to construction industry.
فوائد ماكينة تشكيل ماسورة التصريف الصينية
Automated roll formers from China offer following benefits:
- سرعة إنتاج عالية – Up to 50 meters per minute
- Labor Cost Savings – Reduced manual work due to automation
- التكنولوجيا المتقدمة – Precise hydraulic powered rolls
- الوفورات المادية – Low wastage compared to other processes
- Quick Size Changeover – Easy roller adjustment for different profiles
- Heavy Duty Built – Durable and stable under continuous operation
- صيانة منخفضة – Require minimal maintenance
- السلامة – Equipped with safety features like guards and sensors
- Cost Effective – Priced competitively compared to western suppliers
Downspout roll former from China delivers high productivity, quality finish and cost efficiency.
Leading Manufacturers of China Downspout Roll Forming Machines
Major downspout roll former exporters from China:
| شركة | الموقع | مجموعة المنتجات |
|---|---|---|
| Foshan Yinglite Machinery | Foshan, Guangdong | Affordable manual and auto lines |
| Botou Yute Machinery | Botou, Hebei | Medium to high speed roll formers |
| Hebei Yanjin Industry | Langfang, Hebei | Small to large size downspout machines |
| Foshan City Hongtu Machinery | Foshan, Guangdong | Complete rain gutter production lines |
| Jinan Surplus International Trade | Jinan, Shandong | Heavy duty high speed roll forming |
| Wuxi Zhongtuo Roll forming Machinery | Wuxi, Jiangsu | Semi and fully automatic downspout lines |
These companies provide wide range of downspout roll forming machines to suit different production scales.
Cost of Downspout Roll Forming Equipment from China
- Cost depends on:
- Automation level – manual or automatic
- Speed and output requirement
- Gutter width capacity
- Additional devices like decoilers, stackers etc
- Level of customization
- Brand and expertise of manufacturer
- النطاق السعري النموذجي:
- Manual roll former – $3000 to $10000
- Semi-automatic line – $10000 to $30000
- Automatic high speed line – $30000 to $50000
- Additional costs:
- Shipping and customs duties
- التركيب والتدريب
- Spare parts and accessories
Sourcing cost-competitive machinery without compromising quality requires extensive supplier evaluation and price negotiation skills.
How to Select a Reliable Downspout Roll Former Manufacturer in China
Tips for choosing good downspout roll forming machine suppliers in China:
- Review experience in making similar roll forming equipment
- Check clientele and contact previous customers for feedback
- Look for customized solution offerings, not just standard machines
- Verify advanced in-house manufacturing capabilities
- Ensure ability to engineer tooling for new profiles
- Examine quality control and testing processes
- Require safety certification and compliance to standards
- Compare pricing quotes from multiple manufacturers
- Check production capacity and order book status
- Require factory inspection if possible before placing order
- Ensure after-sales service and technical support systems are in place
Careful selection of right partner ensures you get high quality downspout roll forming machinery for optimal productivity.
How to Operate and Maintain Downspout Roll Forming Machine
Proper operation and maintenance procedures:
- Read instruction manual thoroughly before use
- Ensure safety guards are intact before switching on
- Select suitable coil material based on machine capacity
- Set parameters like speed, cut length via control panel
- Use hand wheels to gradually adjust rollers to required positions
- Start with lower speed and increase gradually after initial trial
- Apply lubricants on bearing, gears as prescribed
- Check forming quality continuously and stop if any issues
- Clean equipment and perform lubrication at regular intervals
- Inspect rollers, gears, chains, sprockets for signs of wear
- Replace worn out spare parts like bearings in time
- Keep electrical, hydraulic and pneumatic systems in good working condition
- Carry out annual maintenance check by authorized technician
Proper care and maintenance minimizes breakdowns and enhances performance.
Advantages of Downspout Roll Forming Machine
- High production speed up to 50 meters per minute
- Quick size changeovers with roller adjustment
- Consistent dimensional accuracy as per standards
- Allows mass production of rain gutters at low cost
- Better material savings compared to traditional methods
- Automated process requires less manpower
- Safer than manual gutter fabrication methods
- Forms smooth and crease-free gutters
- سهولة التشغيل والصيانة
Limitations of Downspout Roll Forming Machine
- High initial purchase cost of automatic roll former
- Complex profiles may need more forming stations
- Not ideal for small scale or batch production
- Skilled technician required for specialized maintenance
- Roller settings require adjustment for each profile changeover
- Limited metal thickness and width handling capacity
- Safety hazards if improperly operated
Downspout Roll Former Usage Tips
- Choose right automation level based on production scale
- Get technical advice from manufacturer for ideal machine selection
- Ensure adequate space for safe working and maintenance access
- Train workers thoroughly on recommended operating procedures
- Plan layout to optimize material flow and gutter offloading
- Consult supplier before attempting any new profile shape
- Perform trial runs before starting full-scale production
- Follow prescribed maintenance schedule using proper lubricants
- Source spare parts proactively for critical roll forming components
Proper machine selection, installation, operation and care ensures maximum production efficiency.
التعليمات
| Questions | Answers |
|---|---|
| What are the main advantages of China downspout roll formers? | China machines offer competitive pricing, good speed, durability and customization flexibility. Chinese suppliers also provide better service support. |
| ما هي الصيانة المطلوبة؟ | Maintenance involves cleaning, lubrication, inspection and part replacement as suggested in manual. Proper care minimizes breakdowns. |
| What forming capability is possible? | Equipment can produce box-type, half-round and K-type gutter profiles up to 300 mm width in mild steel, stainless steel, aluminum. |
| What are the safety risks? | Risks include getting caught in unguarded moving parts. Adequate safety guards, training and safe working practices are essential. |
| What factors affect total cost? | Automation level, speed, size capacity, accessories like uncoiler and stacker, customization needs and brand influence pricing. |
| What is production speed capacity? | Production speed ranges from 10-15 m/min for manual lines up to 30-50 m/min for high speed automatic roll formers. |
| Can custom profile dies be engineered? | Yes, experienced suppliers have in-house tooling design expertise to develop dies for new custom profiles. |
| What support services are provided? | Suppliers should provide technical support for machine installation, operator training, and after-sales service. |
استنتاج
China downspout roll forming machine provides an efficient automated solution for high volume production of rain gutters at competitive prices.
This detailed guide covers all aspects ranging from working principles, types, specifications, benefits, leading manufacturers, pricing, operation and maintenance for prospective buyers to make an informed procurement decision.
With proper machine selection, operational discipline and regular care, downspout roll former from China can boost rain gutter production significantly and deliver a quick return on investment.
