Scaffolding Plank Forming Machine

Scaffolding plank forming machines create wooden scaffolding planks used for construction purposes and access in construction and infrastructure projects. This equipment rolls forms wooden planks quickly and efficiently, offering advantages over traditional plank production methods.

Overview

Scaffolding plank forming machines take raw wooden boards or timber as input and produce robust finished scaffolding planks through an automated rolling and pressing process. The formed planks have excellent strength properties required for load-bearing scaffolding structures.

These flexible roll forming lines create planks of consistent quality in large volumes. Their high production speed, reliability, and low maintenance needs make them ideal for scaffolding manufacturing units. This guide helps buyers understand this equipment and choose the right model.

Scaffolding Plank Forming Machine
Scaffolding Plank Forming Machine 12

Types of Scaffolding Plank Forming Machines

Machine TypeDescription
ManualBasic manually-operated plank forming presses for small-batch production
HydraulicFeature hydraulic power for forming pressure for high automation
AutomaticFully-automated production lines with PLC-based control systems
CustomizedTailored solutions with varying degrees of automation for specific output requirements

Working Process

The scaffolding plank forming process has three main steps:

Input Material Loading: Raw wooden boards are fed into the feeder system based on width, thickness, and length parameters

Forming and Pressing: Boards pass through automated pressing rollers that bend and form them into shaped scaffolding planks

Output Plank Handling: Formed scaffolding planks with reinforced edges are cooled, trimmed and collected at the output

Key Features and Customization

FeatureDetails
FeedingManual loading or automated feeding systems for boards of varying sizes
Forming RollsInterchangeable rolls in various profiles for I-beam, L-beam, T-beam, and custom plank shapes
Pressing PressureAchieved via manual, mechanical, hydraulic or servo-electric power for uniform plank formation
TrimmingAutomated trimming saws for cutting planks to precise lengths
ConveyingRoller conveyors, chain conveyors to move planks during processing
Automation FeaturesSensor-based systems, PLCs and HMIs to enable automated forming, material handling and quality control

Buyers Guide – How to Choose the Right Forming Machine

ParameterDetails
Type of PlanksDepends on plank shapes needed – I-beam, rectangular, or custom profiles
Production VolumeHigher automation for large volumes, manual for lower batches
Power OptionsManual, hydraulic, servo-electric power based on force needed
Feeding MethodAutomatic or manual material loading systems
Level of CustomizationStandard design or customized features
Automation ExtentManual, semi-auto, fully-automatic based on production needs and budgets
Additional FeaturesConveying, stacking, trimming, testing systems to enhance automation
After-sales ServiceInstallation, operator training, maintenance and parts supply

Industrial Applications

  • Manufacture of scaffolding planks for construction industry
  • Infrastructure projects needing temporary access platforms
  • Mining platforms, suspended scaffolding, tower cranes in various industries
  • Concrete prefab factories, shipbuilding, offshore applications

Suppliers and Price Ranges

ManufacturerLocationPrice RangeModels Available
Shandong Guangyu Metal Forming Machinery Co.China$5000 to $50000Manual, hydraulic and fully-automatic lines
Wuxi Zhenqun Machinery Manufacture Co.China$10000 to $100000Horizontal and vertical hydraulic plank forming presses
Mtb MaticItaly$50000 to $200000High-speed automated production lines
SAE SystemsUSA$100000 to $500000Customized forming solutions

Note: Indicative price ranges only. Get latest quotes from shortlisted suppliers.

Installation Tips and Precautions

  • Carefully transport equipment to avoid damage
  • Follow manufacturer’s instructions for installation sequence
  • Ensure sufficient space around the machine for safe operation
  • Provide strong foundations and anti-vibration pads
  • Connect power, utilities and compressed air correctly

Operation, Maintenance and Precautions

  • Follow safety procedures – guards, emergency stops, PPE
  • Only trained personnel should operate the equipment
  • Perform preventive maintenance as per schedule
  • Lubricate moving parts, keep press structure rigid
  • Ensure interlocks, sensors and controls function properly

Pros and Cons of Scaffolding Plank Forming Machines

ProsCons
Fast, efficient production of scaffolding planksHigh initial purchase cost of automated lines
Consistent quality and structural performanceComplex maintenance for some models
Adaptable to varying production needsLimitations in plank dimensions for manual presses
Low manpower requirement for automated linesRequire careful material loading for inline processes
Compact equipment footprintChallenging retrofits or upgrades in future
Scaffolding Plank Forming Machine
Scaffolding Plank Forming Machine 13

FAQs

Q: What raw materials can be used for scaffolding plank formation?

A: Pine, fir, oak and poplar wood boards meeting minimum strength criteria are typically used based on cost, availability and finished plank properties needed.

Q: What should be the minimum order quantity for buying machines?

A: This varies across suppliers but five to ten machines per order is commonly seen for imported automated lines whereas single unit orders are accepted for manual and hydraulic presses. Local representation also minimizes order volumes.

Q: What level of operator skill is needed for running these machines?

A: Fully-automatic lines require just supervision level skills whereas manual and hydraulic presses need trained operators for core plank forming functions. Semi-automatic systems need operators mainly for feeding stations. In general, scaffolding manufacturers should consider their workforce capabilities and level of automation desired while purchasing forming equipment.

Q: How to lower costs for initial purchase and operation?

A: Starting with basic hydraulic or manual presses allows minimizing initial capital employed while still supporting some automation in the forming process. Production volumes can be initially managed and then automated lines added subsequently once utilization levels justify further investment. Such multi-stage capacity expansion is easier to manage financially for small and medium plank manufacturers.

Q: What service life should be expected from these machines?

A: While the equipment is robustly constructed, 15-20 years of reliable service life can realistically be expected for such capital equipment subject to appropriate installation, operation and preventive maintenance practices. Critical parts may require replacement at intervals – manufacturers’ guidelines should be followed to avoid unplanned downtime which affects production and profits.

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