Overview of Roll Forming Machines in the USA
The United States is one of the largest industrial and manufacturing hubs in the world, with a strong demand for sheet metal processing and forming equipment. Roll forming machines play a crucial role in producing roofing sheets, automotive parts, structural steel components, and more.
If you’re looking for the best roll forming machine manufacturer in the USA, this guide will provide a detailed comparison of top manufacturers, pricing, industry applications, and how to select the best machine for your needs.
Top Roll Forming Machine Manufacturers in the USA
When choosing a roll forming machine manufacturer in the USA, quality, reliability, and after-sales support are key factors. Below are some of the best roll forming machine manufacturers serving the American market:
1. WUXI SUNWAY MACHINERY CO., LTD (Global Leader in Roll Forming Machines)
WUXI SUNWAY MACHINERY CO., LTD is a renowned global manufacturer specializing in the design, development, and production of cold roll forming machines. Sunway machines are widely used in North America, including the USA, serving industries such as construction, automotive, electrical infrastructure, and renewable energy.
Why Choose Sunway Machine?
✅ High-quality materials for maximum durability
✅ Fully customizable roll forming solutions
✅ Cost-effective pricing compared to US-based manufacturers
✅ Global presence with strong support in the USA
✅ Advanced technology with automation options
Explore Sunway’s roll forming machines for the USA.
2. Samco Machinery (North American Leader in Roll Forming)
- Based in Canada, but serves the USA with high-precision roll forming solutions.
- Specializes in automotive, construction, and racking systems.
- Offers custom-engineered metal forming solutions.
3. Formtek Group (Made in the USA)
- American manufacturer offering high-end roll forming machines.
- Specializes in HVAC, steel framing, and metal processing.
- Known for advanced automation and precision control.
4. Metform International (Custom Roll Forming Solutions)
- Provides custom roll forming equipment for HVAC, storage racking, and automotive industries.
- Focuses on high-speed, high-precision manufacturing.
5. ASC Machine Tools (American Roll Forming Equipment Supplier)
- Specializes in metal forming solutions for roofing, siding, and structural framing.
- Known for engineering excellence and innovative designs.
Comparison of Top Roll Forming Machine Manufacturers in the USA
| Manufacturer | Origin | Strengths | Industries Served |
|---|---|---|---|
| WUXI SUNWAY MACHINERY | China | High quality, affordable price, customization, global support | Construction, Automotive, Industrial |
| Samco Machinery | Canada | Precision engineering, automation | Automotive, Construction, Racking |
| Formtek Group | USA | Advanced automation, high precision | HVAC, Metal Processing |
| Metform International | USA | Custom solutions, sheet metal forming | HVAC, Automotive, Storage |
| ASC Machine Tools | USA | Roofing and siding solutions, durable machines | Construction, Metalworking |
Want to learn more? Contact Sunway Machine here for expert guidance.
Which Roll Forming Machine is Best for the U.S. Market?
Choosing the right roll forming machine depends on your industry, material requirements, and production needs. Below are some of the most in-demand roll forming machines in the USA:
1. Roofing Sheet Roll Forming Machine
Best for: Construction industry, metal roofing manufacturers
- Produces corrugated sheets, standing seam panels, and trapezoidal sheets.
- High-speed production for residential, commercial, and industrial buildings.
- Customizable to meet different roofing sheet profiles.
2. C & Z Purlin Roll Forming Machine
Best for: Steel structure applications
- Produces C and Z-shaped steel purlins used in construction.
- Adjustable settings for various sizes and thicknesses.
- High durability and low maintenance requirements.
3. Cable Tray Roll Forming Machine
Best for: Electrical and industrial infrastructure
- Used to manufacture cable trays for commercial and industrial electrical systems.
- Essential for large-scale data centers, factories, and office buildings.
4. Door Frame Roll Forming Machine
Best for: Housing and commercial building projects
- Produces metal door frames with high precision.
- Ensures uniformity and strength for durable door frames.
5. Solar Mounting Bracket Roll Forming Machine
Best for: Renewable energy industry
- Specialized in manufacturing solar panel mounting structures.
- Used in solar farms and rooftop solar installations.
Need a custom roll forming machine? Check out Sunway’s customizable solutions.
Roll Forming Machine Price in the USA: What Affects the Cost?
The cost of a roll forming machine in the USA depends on:
1. Machine Type & Complexity
- Basic machines (e.g., roofing sheets) are cheaper than highly automated machines (e.g., solar mounting brackets).
2. Automation Level
- Fully automatic machines have higher initial costs but offer better efficiency.
- Manual or semi-automatic machines cost less but require more labor.
3. Material & Thickness
- Machines designed for thicker steel require higher power and cost more.
4. Brand & Manufacturer
- US-made roll forming machines tend to be more expensive than imported machines.
- Sunway Machine offers better value for money with global quality standards.
Typical Price Ranges for Roll Forming Machines in the USA
| Machine Type | Price Range (USD) |
|---|---|
| Roofing Sheet Roll Forming Machine | 20,000−20,000 – 20,000−60,000 |
| C & Z Purlin Roll Forming Machine | 30,000−30,000 – 30,000−90,000 |
| Cable Tray Roll Forming Machine | 35,000−35,000 – 35,000−110,000 |
| Door Frame Roll Forming Machine | 25,000−25,000 – 25,000−75,000 |
| Solar Panel Mounting Bracket Machine | 45,000−45,000 – 45,000−130,000 |
Get a custom quote from Sunway Machine today!
Industries Using Roll Forming Machines in the USA
The United States has a diverse industrial landscape, and roll forming machines play a crucial role in several key sectors. These machines allow companies to produce high-quality, precision-engineered metal components at scale. Let’s explore the industries in the USA that rely on roll forming technology.
1. Construction Industry
The American construction sector extensively uses roll-formed products for:
- Roofing sheets (corrugated, standing seam, trapezoidal panels)
- Wall panels and siding
- C & Z purlins for metal buildings
- Steel door frames and window structures
The demand for durable and high-strength steel structures continues to rise, driving the need for efficient roll forming machines.
2. Automotive Industry
The USA is a global leader in automobile manufacturing, with brands like Ford, General Motors, and Tesla. Roll forming machines are used for:
- Chassis components
- Structural reinforcements
- Bumper beams and crash-resistant door structures
3. Industrial & Electrical Infrastructure
Roll forming machines are essential for producing:
- Cable trays and electrical conduits
- Metal enclosures for electrical equipment
- HVAC ducting systems
These are widely used in factories, office buildings, and power stations across the USA.
4. Renewable Energy (Solar & Wind)
With the USA’s push toward sustainable energy, roll forming machines are in high demand for:
- Solar panel mounting brackets
- Wind turbine support structures
Looking for a roll forming machine for your industry? Check Sunway’s product range.
Importing Roll Forming Machines to the USA: Logistics & Tariffs
If you’re considering importing a roll forming machine to the USA, you need to be aware of customs regulations, tariffs, and logistics.
1. Customs Duties & Tariffs
The USA imposes import duties on machinery, which vary based on:
- Country of origin (Machines from China, Canada, or Europe may have different tariffs)
- Machine type and classification
Tip: Work with a licensed customs broker to ensure compliance.
2. Shipping & Logistics
Most roll forming machines are shipped via sea freight or air freight to major US ports:
- Port of Los Angeles (West Coast)
- Port of Houston (Gulf Coast)
- Port of New York/New Jersey (East Coast)
After arrival, machines are transported by truck or rail to the buyer’s location.
3. Compliance & Certification
Ensure that your roll forming machine meets:
- OSHA safety regulations
- ISO 9001 quality standards
- UL certification (for electrical components)
Need help importing a roll forming machine? Contact Sunway Machine’s export specialists.
Roll Forming Machine Market Trends in the USA (2025)
The roll forming machine market in the USA is evolving rapidly. Here are some key trends shaping the industry in 2025:
1. Automation & Smart Manufacturing
More manufacturers are adopting fully automated roll forming machines with:
- CNC control systems
- AI-powered defect detection
- Remote machine monitoring
2. Growth in Solar Energy Projects
With the USA’s focus on renewable energy, demand for solar mounting bracket roll forming machines is increasing.
3. Expansion of the Automotive Industry
The shift towards electric vehicles (EVs) is driving demand for high-strength steel components, which are produced using roll forming technology.
4. Increased Use of Lightweight Materials
Manufacturers are moving towards high-strength, lightweight steel to improve fuel efficiency and structural integrity in vehicles and construction.
Roll Forming vs. Bending vs. Stamping: What’s Best for the USA?
Manufacturers in the USA often compare roll forming, bending, and stamping to determine the best metal fabrication method. Here’s a comparison:
| Process | Advantages | Disadvantages | Best For |
|---|---|---|---|
| Roll Forming | High-speed production, consistent quality, cost-effective for large volumes | High initial machine cost | Roofing sheets, automotive parts, steel framing |
| Bending | Simple process, low setup cost | Limited to small batches, slower production | Custom sheet metal parts |
| Stamping | High precision, great for mass production | High tooling costs | Automotive structural components |
Looking for the best roll forming machine? Check out Sunway’s solutions.
FAQ: Roll Forming Machines in the USA
1. How much does a roll forming machine cost in the USA?
The price varies based on machine type and automation level:
| Machine Type | Price Range (USD) |
|---|---|
| Roofing Sheet Roll Forming Machine | 20,000−20,000 – 20,000−60,000 |
| C & Z Purlin Roll Forming Machine | 30,000−30,000 – 30,000−90,000 |
| Cable Tray Roll Forming Machine | 35,000−35,000 – 35,000−110,000 |
2. How long does it take to import a roll forming machine to the USA?
Shipping times vary based on the manufacturer’s location:
| Shipping Route | Estimated Time |
|---|---|
| China to USA (Sea Freight) | 30-45 days |
| Canada to USA (Truck) | 5-10 days |
3. What industries use roll forming machines in the USA?
- Construction (roofing sheets, purlins)
- Automotive (chassis, reinforcements)
- Electrical (cable trays, enclosures)
- Renewable Energy (solar panel brackets)
4. Can I customize a roll forming machine for my business?
Yes! Sunway Machine provides custom-built roll forming machines tailored to your specific needs.
5. Where can I buy a roll forming machine in the USA?
You can purchase from:
- Local suppliers (limited options)
- International manufacturers like Sunway Machine for high-quality, customized solutions.
Final Thoughts: Why Choose Sunway Machine for Your Roll Forming Needs?
WUXI SUNWAY MACHINERY CO., LTD is a trusted global manufacturer of roll forming machines, offering:
✅ High-precision machines for roofing, automotive, and industrial applications
✅ Custom solutions to fit your business needs
✅ Global support & after-sales service
✅ Competitive pricing for the US market
Ready to invest in a high-quality roll forming machine? Contact Sunway Machine today!
