t grid making roll forming machine are used to produce T grid structures from coil strips of metal. They form the raw material into the distinctive T shape through a series of progressive rolling bending and forming stations. T grid structures have applications as support frames in construction, shelves, mezzanines, platforms, walkways and more.

t grid making roll forming machine allow efficient, automated and continuous production of T grid components in long lengths as per requirement. They offer advantages over traditional fabrication in terms of speed, consistency and cost savings. This article provides a comprehensive guide to t grid making roll formers covering types, specifications, suppliers, applications, operation, advantages and more.

Types of T Grid Roll Forming Machines

There are two main types of t grid making roll forming machine:

Standard Fixed T Grid Roll Forming Machines

• Produce standard fixed sizes of T grid in pre-set dimensions.
• Come with forming stations arranged in-line as per the profile.
• Allow limited flexibility in grid dimensions.
• Well-suited for mass production of fixed T grid sizes.
• Offer lower cost compared to customizable machines.

Customizable T Grid Roll Forming Machines

• Allow programming and adjustments to produce different T grid sizes.
• Come with quick change forming stations and tooling.
• Enable fast set up changeover to new profiles.
• Ideal for producing T grids in multiple sizes and dimensions.
• Offer more flexibility but higher cost.

T Grid Machine Specifications

t grid making roll forming machine are available with different specifications and capabilities to suit needs:

T Grid Roll Former Applications

T grid profiles produced by these machines find uses in:

• Mezzanine and platform flooring
• Material storage racks
• Shelving structures
• Walkways, catwalks
• Building frames
• Wall supports
• Scaffolding
• Safety barriers
• Canopies
• Fencing
• Window security grilles
• Agricultural livestock pens
• Machinery safety guards
• Heavy duty pallet racking
• Industrial flooring

Choosing t grid making roll forming machine Suppliers

When selecting a t grid roll forming machine, here are key considerations for choosing reliable suppliers:

• Technology – Supplier should use high precision forming technology for dimensional accuracy.
• Build Quality – Machine frame and stations should be rugged for smooth performance.
• Tooling – Availability of standard and custom tooling for different profiles.
• Automation – PLC based automation for precise monitoring and control.
• Reliability – Proven machine designs that ensure low maintenance and trouble-free operation.
• অভিজ্ঞতা – Number of years supplying such roll forming equipment.
• কাস্টমাইজেশন – Capability to produce customized grid sizes apart from standard sizes.
• Service – Responsiveness to queries, ordering, installation and after-sales support.
• Certifications – Quality certifications like ISO 9001 to ensure standardized processes.
• Cost – Competitive pricing combined with quality equipment and features.

T Grid Roll Former Pricing

t grid making roll forming machine are priced based on:

• Type – Customizable machines cost 20-30% more than fixed size machines.
• Speed – Faster output increases price.
• Capacity – Higher metal thickness capacity increases price.
• Automation – More motors and automation increases price.
• Brand – Premium brands command higher prices.
• Origin – Imported machines are more expensive than domestic.

Installing and Operating t grid making roll forming machine

Proper installation and operation ensures optimal performance of t grid roll formers:

• Install on flat leveled surface and anchor bolts.
• Provide adequate space around for coil loading and grid offloading.
• Connect electrical supply and pneumatic lines.
• Load tooling and adjust stations as per profile.
• Feed coil strip into machine and align with rollers.
• Set speed, thickness, protective device limits on HMI panel.
• Start motors and test run machine without coil.
• Monitor forming process and inspect initial grids for defects.
• Make adjustments to stations if required to achieve correct profile.
• Operate continuously to produce grids of desired length.
• Apply corrosion resistant coating if required.
• Ensure safety by fencing off around machine during production.

Maintenance of t grid making roll forming machine

Regular maintenance activities:

• Clean stations, tooling and clear metal debris.
• Lubricate bearings, gears and moving parts.
• Check alignment and settings of forming rollers.
• Inspect electrical wiring and connections.
• Check hydraulic systems and pneumatic supply pressure.
• Verify PLC system signals and responses.
• Replace worn out or defective components like bearings, rollers etc.
• Touch up paint on machine frame to prevent corrosion.

Advantages of t grid making roll forming machine

Key benefits of using t grid roll formers:

• High production speed and output compared to manual methods.
• Consistent and uniform profile dimensions.
• Cost savings from raw material savings and labor reduction.
• Flexibility to change sizes with adjustable tooling.
• Automated continuous production improves efficiency.
• Allows long length grids to be formed on demand.
• Safe enclosed forming process minimizes accidents.
• Low maintenance required compared to other metal working machines.
• Ideal for producers supplying large volumes of T grid.
• Enables manufacturers to meet changing market demand faster.

Limitations of T Grid Roll Forming Machines

Some drawbacks to consider:

• High initial capital investment required.
• Customized machines with quick changeover cost more.
• Trained personnel needed to operate and maintain.
• Regular tooling changes can reduce productivity.
• Limitations on thickness and widths that can be formed.
• Not economical for small volume or prototype production.
• Occupies significant floor space.
• After-sales service support varies among suppliers.
• Fixed machines cannot meet new profile requirements.

FAQ

Q: What metals can be used to produce T grid profiles on these machines?

A: Mild steel and galvanized steel coils are commonly used. Aluminum coils can also be formed with appropriate tooling.

Q: What thickness of coils can be processed?

A: Standard machines can process 0.5 mm to 1.5 mm thickness. Upper limit can be increased on customized machines.

Q: How long sections of T grid can be produced continuously?

A: Typical length is 15-25 meter sections. Unlimited lengths possible if space allows coils and formed grid to exit.

Q: How many operators are required to run a T grid roll former?

A: Normally 1-2 operators needed for loading coils, monitoring operation and offloading formed grids.

Q: What safety aspects should be considered when using these machines?

A: Enclosing the machine, protective fencing, safety limit switches, and PPE for operators are essential safety requirements.

Q: What type of foundations are needed to install T grid roll formers?

A: Flat leveled concrete or masonry floor. Anchor bolts to secure machine. No special foundation required.

Q: What is the estimated lifetime of a T grid roll forming machine?

A: Approximately 15-20 years lifespan can be expected if routine maintenance is carried out.

Q: Are spare parts for T grid machines readily available?

A: Most suppliers can provide common spare parts for motors, bearings, cutting tools. Unique components may have longer lead times.

Q: What factors determine the production speed of a T grid roll former?

A: Metal thickness, number of passes, machine power, and tooling type. Typical speed range is 10-25 m/min.

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