Steel drawer slide piece roll forming machines are used to produce the rolled metal profiles that make up the sliding mechanisms in drawer systems. This efficient technology transforms steel strips into precision formed components vital for furniture and storage products.
This comprehensive guide will provide a detailed overview of steel drawer slide piece roll forming machine working principles, types, components, specifications, design factors, installation, operation, suppliers, costs, advantages, limitations, and more.
Introducción a la Máquinas perfiladoras de piezas deslizantes de cajones de acero
Steel drawer slide roll forming is the process of converting coiled steel strips into the rolled profiles needed to manufacture sliding drawer systems. The metal strips are progressively passed through a series of roller dies to form parts like slide channels, ball retainers, central guides, etc.
As the strip moves ahead through each stand, it is gradually shaped by the contouring rollers into the required cross-section profile. The formed parts then move to a cutoff press for cutting to the proper length. Drawer slide roll forming provides efficient automated production of precision metal profiles.
Key benefits of drawer slide roll forming technology:
- High productivity and output volumes
- Posibilidad de crear perfiles personalizados complejos
- Consistent dimensional accuracy of parts
- Mínimo desperdicio de material
- Quick changeover between different profiles
- Bajos costes de explotación
Based on configuration, different types of steel drawer slide roll forming machines are available.
Major Applications of Steel Drawer Slide Piece Roll Forming Machines
Steel drawer slide roll forming systems are ideal for high volume production of:
| Aplicaciones | Detalles |
|---|---|
| Drawer slide channels | Rolled profiles for drawer movement Stable sliding mechanism |
| Ball retainers | Holds ball bearings for smooth sliding Reduces friction |
| Central guides | Maintains alignment of moving parts Ensures smooth operation |
| Housing profiles | Covers and protects slide components Provides structural rigidity |
| Embellecedores decorativos | Covers visible edges Enhances visual appeal |
These critical components are needed in all types of sliding drawer systems used in furniture, cabinets, workstations etc.
Tipos de Máquinas perfiladoras de piezas deslizantes de cajones de acero
Steel drawer slide roll forming machines are classified based on configuration:
| Tipos | Descripción |
|---|---|
| Single-head | One forming section For simple profiles Lower investment |
| Dual-head | Two forming sections Increased profile capability Higher production |
| Multi-head | Multiple forming stands Para perfiles complejos Maximum output |
| With decoiler | Integrated coil holding Producción continua Funcionamiento automático |
More forming heads and integration of decoiler unit allows higher forming complexity, automation, and throughput.
Main Components of Steel Drawer Slide Piece Roll Forming Machines
Major components of steel drawer slide roll forming systems:
| Componentes | Función |
|---|---|
| Unidad desbobinadora | Holds steel coil, feeds into process |
| Feeding tables | Support and guide strip |
| Forming sections | Progressively shape the profiles |
| Unidad de punzonado | Punches holes if needed |
| Prensa de corte | Cuts to length after forming |
| Panel de control | Controla el funcionamiento de la máquina |
| Bastidor | Proporciona un soporte rígido |
Additional units like embossing, bending, and hemming can also be incorporated based on specific profile requirements.
Technical Specifications of Steel Drawer Slide Piece Roll Forming Machines
The main technical parameters for steel drawer slide roll forming machines:
| Especificaciones | Valores típicos |
|---|---|
| Velocidad de moldeo | 10 – 20 m/min |
| Grosor del material | 0.5 – 2 mm steel |
| Ancho de banda | Hasta 80 mm |
| Diámetro del rodillo | 100 – 150 mm |
| Number of heads | 1 to 6 |
| Unidades | Electric servo, hydraulic |
| El consumo de energía | 10 - 30 kW |
| Tensión | 220/440 V, 3 phase |
| Índice de producción | 600 – 1200 pcs/hr |
Higher speeds, power, and number of stands increase overall production rate and capabilities.
Design Aspects for Máquinas perfiladoras de piezas deslizantes de cajones de acero
Key design factors for steel drawer slide roll forming systems:
| Factores de diseño | Descripción |
|---|---|
| Profile shapes | Channel, ball track, guide rails |
| Tamaños | Thickness, width, length |
| Metal properties | Grade, thickness, coatings |
| Necesidades de producción | Requisitos de velocidad y rendimiento |
| Operaciones secundarias | Cutting, punching, bending, etc. |
| Nivel de automatización | Coil loading/unloading, part handling |
| Seguridad | Guards, emergency stops, sensors |
The machine is designed based on the profiles, sizes, metals, and production volumes required.
Standards and Codes for Steel Drawer Slide Piece Roll Forming Machines
Steel drawer slide roll forming equipment must comply with:
| Normas | Descripción |
|---|---|
| ISO 9001 | Sistema de gestión de la calidad |
| CE | Certificación de seguridad para Europa |
| ANSI | Normas de seguridad de las máquinas en EE.UU. |
| ASTM A568 | Steel sheet standards |
| EN 10130 | Cold rolled steel specs |
| ISO 7571 | Drawer slide testing |
These regulations ensure the formed parts meet the required quality, safety and consistency standards.
Installation of Steel Drawer Slide Piece Roll Forming Machines
Una instalación adecuada es vital para un funcionamiento eficaz:
| Pasos de la instalación | Requisitos |
|---|---|
| Preparación del terreno | Suelo plano y nivelado Espacio de trabajo suficiente Disponibilidad de grúas |
| Posicionamiento | Según planos de disposición Alinear las secciones de la máquina Cuerpo de la máquina de anclaje |
| Montaje | Montar las piezas según el manual Comprobar alineaciones Instalar resguardos de seguridad |
| Electricidad | Conexiones del cable de alimentación Puntos de toma de tierra Iluminación |
| Pruebas | Prueba de funcionamiento Ajustar los parámetros del proceso Initial sample production |
Sufficient space is required for coil and part handling during the process.
Operation and Maintenance of Steel Drawer Slide Piece Roll Forming Machines
Un funcionamiento eficiente requiere:
| Operación | Mantenimiento |
|---|---|
| <ul><li>Skilled operators</li><li>Safe material handling</li><li>Set process settings </li><li>Inspect formed parts</li></ul> | <ul><li>Daily cleaning</li><li>Lubricate bearings</li><li>Check belt tension</li><li>Gearbox oil levels</li><li>Replace worn parts</li></ul> |
Las actividades de mantenimiento preventivo programadas optimizan el rendimiento.
How to Select a Steel Drawer Slide Piece Roll Forming Machine Proveedor
Factores clave para elegir proveedores de equipos fiables:
| Parámetro | Criterios |
|---|---|
| Gama de máquinas | Modelos que cumplen los requisitos |
| Capacidad de producción | Tasas de producción requeridas |
| personalización | Flexibilidad para perfiles especiales |
| Calidad | Fabricación con certificación ISO |
| Experiencia | Años en el negocio, clientela |
| Experiencia | Asistencia técnica para el diseño |
| Servicio postventa | Instalación, formación, mantenimiento |
| Piezas de recambio | Disponibilidad de piezas de desgaste |
| Precios | Competitivo y transparente |
Seleccione un fabricante tecnológicamente capacitado que pueda ofrecerle la solución adecuada.
Costs of Steel Drawer Slide Piece Roll Forming Machines
Precio típico:
| Tipo de máquina | Precios |
|---|---|
| Standard single head | $30,000 – $50,000 |
| Dual head unit | $50,000 – $80,000 |
| Multi-head with decoiler | $100,000 – $250,000 |
| Línea totalmente automática | Above $300,000 |
Costs vary based on automation level, speed, precision, and overall capabilities.
Pros and Cons of Máquinas perfiladoras de piezas deslizantes de cajones de acero
| Ventajas | Limitaciones |
|---|---|
| Alta velocidad de producción Bajos costes de explotación Mínimo desperdicio de material Cambios rápidos Consistent profile quality | Inversión inicial elevada Fixed tooling per profile Size limits of coils Skilled workers needed Gran necesidad de espacio |
Automated roll forming improves efficiency but requires significant initial expenditure.
Preguntas frecuentes
| Pregunta | Respuesta |
|---|---|
| ¿Qué materiales se pueden formar? | Cold rolled steel, galvanized steel primarily |
| ¿Qué perfiles son posibles? | Channel, rails, housings, trims etc. |
| What lengths can be formed? | Up to 2000 mm long parts |
| ¿Qué motores se utilizan? | AC servo, hydraulic motors |
| ¿Qué controles se utilizan? | PLC, HMI for automatic models |
| ¿Qué mantenimiento requiere? | Regular cleaning, lubrication, parts replacement |
| ¿Qué aspectos de seguridad son necesarios? | Guards, emergency stop circuits |
| ¿Qué superficie es óptima? | Alrededor de 400 pies cuadrados para una máquina estándar |
| ¿Qué afecta al coste de la máquina? | Number of heads, automation, speed |
Conclusión
Steel drawer slide piece roll forming machines enable efficient automated production of the various profiles and components needed to manufacture sliding drawer systems. With the flexibility to make complex custom shapes, they are ideal for high volume manufacturing of precision drawer slide parts.
Selecting the right capabilities based on output rate and profile needs is important. With their high productivity and competitive pricing, steel drawer slide roll formers present a profitable forming solution for furniture hardware producers.
