Vue d'ensemble
UN machine à former les cadres de portes is specialized equipment designed for manufacturing steel door frames with high precision and efficiency. These machines are widely used in the construction and interior industries, enabling the production of standard and custom door frames pour les bâtiments résidentiels, commerciaux et industriels.
Caractéristiques principales
✅ Fully automatic operation – PLC-controlled for high-precision production.
✅ Customizable profiles - Soutien different door frame designs and sizes.
✅ Production à grande vitesse – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers pour la longévité.
✅ Hydraulic punching & cutting - Garantit precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of door frame roll forming machines
✅ Comment fonctionne le processus de profilage
✅ Best materials for door frames
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s get started!
Les types
Different door frame roll forming machines are designed for various production needs and levels of automation.
1. Manual Door Frame Roll Forming Machine
- Requires manual adjustments for different frame sizes.
- Suitable for small-scale production.
2. Semi-Automatic Door Frame Roll Forming Machine
- Incorporates a Système de contrôle PLC for improved accuracy.
- Requires manual profile adjustments but offers faster production.
3. Fully Automatic Door Frame Roll Forming Machine
- Caractéristiques CNC automation pour quick profile adjustments.
- Idéal pour high-volume production with minimal downtime.
4. Quick Change Door Frame Roll Forming Machine
- Permet de fast profile switching without manual adjustments.
- Perfect for factories producing multiple door frame designs.
Machine Sunway fournit customized door frame roll forming machines avec fonctions d'automatisation avancées.
How Door Frame Roll Forming Works
La roll forming process for door frames involves gradually shaping a flat metal sheet into a precisely engineered door frame profile.
Step-by-Step Door Frame Roll Forming Process
| Étape | Description |
|---|---|
| 1. Déshuilage | The metal coil is placed on a décolleur to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. Formage de rouleaux | The sheet passes through multiple roller stations, forming the door frame profile. |
| 5. Final Cutting & Output | The formed door frame is cut to the required length and stacked. |
Conseil de pro : UN fully automated door frame roll forming machine assure higher accuracy and lower material waste.
Best Materials for Door Frames
Choosing the right material assure strength, durability, and corrosion resistance.
Comparison of Materials for Door Frames
| Matériau | Propriétés | Meilleur pour |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Standard residential and commercial doors |
| Acier laminé à froid | Smooth finish, precision forming | High-end office and interior doors |
| Acier inoxydable | Rust-proof, durable | Heavy-duty industrial doors |
| Aluminium | Léger, résistant à la corrosion | Modern architectural applications |
Machine Sunway manufactures roll forming machines compatible with all major door frame materials.
Door Frame Roll Forming Machine Price Guide
Le coût d'un machine à former les cadres de portes depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| Type de machine | Fourchette de prix (USD) | Caractéristiques |
|---|---|---|
| Manual Machine | 10,000–10,000 – 10,000–30,000 | Manual adjustments, low-speed production |
| Machine semi-automatique | 30,000–30,000 – 30,000–80,000 | PLC-controlled, requires manual profile adjustments |
| Machine entièrement automatique | 80,000–80,000 – 80,000–150,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? Contactez Sunway Machine dès aujourd'hui !
Top Door Frame Roll Forming Machine Manufacturers
Choisir un reliable manufacturer assure high-quality machines, long-term support, and global service.
Comparison of Leading Door Frame Roll Forming Machine Manufacturers
| Fabricant | Pays | Spécialisation | Caractéristiques principales |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO., LTD | Chine | Machines à former les cadres de portes | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | Allemagne | High-precision metal forming | CNC-controlled machines, strong R&D |
| Machines Samco | Canada | Roll forming for construction | Custom engineering, automation |
| Groupe Bradbury | ÉTATS-UNIS | Heavy-duty roll forming systems | Robust machines, automation-focused |
Verdict : If you’re looking for custom, high-speed, and cost-effective door frame roll forming machines, Machine Sunway est un top choice for global buyers.
Common Problems & Solutions in Door Frame Roll Forming Machines
Even with high-quality door frame roll forming machines, operational challenges such as roller misalignment, material inconsistencies, or inaccurate cutting can occur. Identifying and resolving these issues quickly helps ensure smooth production and high-quality output.
Troubleshooting Guide for Door Frame Roll Forming Machines
| Enjeu | Possible Cause | Solution |
|---|---|---|
| Profile Distortion or Irregular Bends | Misaligned rollers, improper pressure settings | Adjust roller alignment and ensure uniform pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Check hydraulic pressure and realign punching dies for accuracy |
| Material Slippage During Forming | Loose feeder rollers or incorrect tension settings | Tighten feeder rollers and adjust material tension |
| Excessive Machine Vibration | Loose bolts, unstable foundation | Secure machine components and ensure a stable installation |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
Conseil de pro : Régulière roller realignment et servo-driven adjustments can improve door frame accuracy by 30%.
Future Trends in Door Frame Roll Forming Machines
With the rapid evolution of Industrie 4.0, door frame roll forming machines are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in Door Frame Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- Améliore product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivity, permettant remote monitoring and predictive maintenance.
- Améliore real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- Améliore speed control, accuracy, and energy efficiency.
- Réduit wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching door frame sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for Door Frame Production
Lorsque l'on compare les roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for Door Frames
| Fonctionnalité | Forme rouleau | Freinage par pression |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| Vitesse de production | Faster for long, continuous profiles | Slower for custom bends |
| Déchets matériels | Minimal waste | Higher material scrap |
| Coûts d'outillage | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| Meilleur pour | Production industrielle en grande quantité | Custom, low-volume metal components |
Verdict : If you require high-speed, continuous production with minimal waste, door frame roll forming is the better choice.
Automation in Door Frame Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated Door Frame Roll Forming Machines
| Fonctionnalité | Bénéfice |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated door frame roll forming machines from Machine Sunway improve production efficiency by up to 40%!
Essential Maintenance Tips for Door Frame Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for Door Frame Roll Forming Machines
| Tâche | Fréquence | Objectif |
|---|---|---|
| Lubricate Rollers & Bearings | Hebdomadaire | Prevents wear and tear |
| Check Roller Alignment | Mensuel | Ensures accurate profile production |
| Inspect Cutting Mechanism | Trimestrielle | Prevents defective cuts and misalignment |
| Clean Machine Components | Quotidiennement | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
Conseil de pro : Scheduled maintenance can extend machine lifespan by 50% et reduce failures by 70%.
FAQ: Door Frame Roll Forming Machines
1. How fast can a door frame roll forming machine produce profiles?
High-speed models can produce up to 30 mètres par minuteselon le profil.
2. What door frame sizes can be produced?
Most machines can produce door frames ranging from 50mm to 300mm in width.
3. How much does a door frame roll forming machine cost?
The price ranges from 10,000forbasicmodels∗∗to∗∗10,000 for basic models** to **10,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in door frame roll forming machines?
Les matériaux les plus courants sont les suivants galvanized steel, cold-rolled steel, stainless steel, and aluminum.
5. Where can I buy a high-quality door frame roll forming machine?
Pour custom-built, high-speed door frame roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD.
Réflexions finales
Investir dans un machine à former les cadres de portes is essential for efficient, high-quality door frame production. Whether you need a standard or fully automated system, choosing a trusted manufacturer assure long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO., LTD est un fabricant mondial de premier plan de custom-built door frame roll forming machines, offrant advanced technology, expert support, and competitive pricing.
Want a custom door frame roll forming machine? Contact us today!
