Vue d'ensemble
UN Machine de formage de rouleaux de panne C is specialized equipment used to produce Pannes en acier en forme de C that are widely used in steel structures, roofing, wall framing, and industrial buildings. Ces machines offrent high-speed, precision manufacturing avec minimal material wasteIls sont donc essentiels pour construction and infrastructure projects.
Caractéristiques principales
✅ Fully automatic operation – PLC-controlled systems for high precision.
✅ Customizable profiles – Adjustable rollers to produce various C purlin sizes.
✅ Production à grande vitesse – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers pour la longévité.
✅ Hydraulic punching & cutting - Garantit precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of C purlin roll forming machines
✅ Comment fonctionne le processus de profilage
✅ Best materials for C purlins
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s dive in!
Les types
There are multiple types of Machines de profilage de pannes en C, each designed for different production needs and automation levels.
1. Manual C Purlin Roll Forming Machine
- Requires manual adjustments to change purlin sizes.
- Suitable for small-scale production.
2. Semi-Automatic C Purlin Roll Forming Machine
- Uses a Système de contrôle PLC for improved accuracy.
- Requires manual profile changes but offers faster production.
3. Fully Automatic C Purlin Roll Forming Machine
- Caractéristiques CNC automation pour quick profile adjustments.
- Idéal pour high-volume production with minimal downtime.
4. Quick Change C Purlin Roll Forming Machine
- Advanced design allows for fast profile switching without manual intervention.
- Perfect for factories producing multiple purlin sizes.
Machine Sunway offres customized C purlin roll forming machines avec quick-change technology.
How C Purlin Roll Forming Works
La roll forming process for C purlins involves progressive shaping of a flat steel strip into a C-shaped profile.
Step-by-Step C Purlin Roll Forming Process
| Étape | Description |
|---|---|
| 1. Déshuilage | The metal coil is placed on the décolleur to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. Formage de rouleaux | The sheet passes through multiple roller stations, forming the C profile. |
| 5. Final Cutting & Output | The formed C purlin is cut to the required length and stacked. |
Conseil de pro : UN fully automated C purlin roll forming machine assure higher accuracy and lower material waste.
Best Materials for C Purlins
Choosing the right material assure strength, durability, and corrosion resistance.
Comparison of Materials for C Purlins
| Matériau | Propriétés | Meilleur pour |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Roofing & wall framing |
| Acier laminé à chaud | High strength, durable | Heavy-duty structures |
| Acier laminé à froid | Smooth finish, precision forming | Industrial & commercial buildings |
| Acier inoxydable | Rust-proof, long-lasting | Conditions météorologiques extrêmes |
Machine Sunway manufactures roll forming machines compatible with all major C purlin materials.
Price Guide
Le coût d'un Machine de formage de rouleaux de panne C depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| Type de machine | Fourchette de prix (USD) | Caractéristiques |
|---|---|---|
| Manual Machine | 15,000–15,000 – 15,000–40,000 | Manual adjustments, low-speed production |
| Machine semi-automatique | 40,000–40,000 – 40,000–90,000 | PLC-controlled, requires manual profile adjustments |
| Machine entièrement automatique | 90,000–90,000 – 90,000–200,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? Contactez Sunway Machine dès aujourd'hui !
Top C Purlin Roll Forming Machine Manufacturers
Choisir un reliable manufacturer assure high-quality machines, long-term support, and global service.
Comparison of Leading C Purlin Roll Forming Machine Manufacturers
| Fabricant | Pays | Spécialisation | Caractéristiques principales |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO., LTD | Chine | Machines de profilage de pannes en C | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | Allemagne | High-precision metal forming | CNC-controlled machines, strong R&D |
| Machines Samco | Canada | Roll forming for construction | Custom engineering, automation |
| Groupe Bradbury | ÉTATS-UNIS | Heavy-duty roll forming systems | Robust machines, automation-focused |
Verdict : If you’re looking for a custom, high-speed, and cost-effective C purlin roll forming machine, Machine Sunway est un top choice for global buyers.
Common Problems & Solutions in C Purlin Roll Forming Machines
Even with high-quality C purlin roll forming machines, potential operational issues can arise due to roller misalignment, incorrect settings, or material inconsistencies. Identifying these problems early can help reduce downtime and improve production efficiency.
Troubleshooting Guide for C Purlin Roll Forming Machines
| Enjeu | Possible Cause | Solution |
|---|---|---|
| Profile Distortion or Bend in Purlins | Misaligned rollers, uneven pressure | Adjust roller settings and ensure even pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Inspect hydraulic pressure, realign punching dies for accuracy |
| Material Slip During Forming | Loose feeder rollers or incorrect tension settings | Adjust feeder rollers and ensure proper material tension |
| Excessive Vibration | Loose frame components or unstable foundation | Tighten bolts and ensure the machine is installed on a stable surface |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
Conseil de pro : Régulière roller realignment et servo-driven adjustments can improve C purlin accuracy by 30%.
Future Trends in C Purlin Roll Forming Machines
With the rapid evolution of Industrie 4.0, Machines de profilage de pannes en C are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in C Purlin Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- Améliore product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivity, permettant remote monitoring and predictive maintenance.
- Améliore real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- Améliore speed control, accuracy, and energy efficiency.
- Réduit wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching C purlin sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for C Purlin Production
Lorsque l'on compare les roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for C Purlins
| Fonctionnalité | Forme rouleau | Freinage par pression |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| Vitesse de production | Faster for long, continuous profiles | Slower for custom bends |
| Déchets matériels | Minimal waste | Higher material scrap |
| Coûts d'outillage | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| Meilleur pour | Production industrielle en grande quantité | Custom, low-volume steel components |
Verdict : If you require high-speed, continuous production with minimal waste, C purlin roll forming is the better choice.
Automation in C Purlin Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated C Purlin Roll Forming Machines
| Fonctionnalité | Bénéfice |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated C purlin roll forming machines from Machine Sunway improve production efficiency by up to 40%!
Essential Maintenance Tips for C Purlin Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for C Purlin Roll Forming Machines
| Tâche | Fréquence | Objectif |
|---|---|---|
| Lubricate Rollers & Bearings | Hebdomadaire | Prevents wear and tear |
| Check Roller Alignment | Mensuel | Ensures accurate profile production |
| Inspect Cutting Mechanism | Trimestrielle | Prevents defective cuts and misalignment |
| Clean Machine Components | Quotidiennement | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
Conseil de pro : Scheduled maintenance can extend machine lifespan by 50% et reduce failures by 70%.
FAQ: C Purlin Roll Forming Machines
1. How fast can a C purlin roll forming machine produce profiles?
High-speed models can produce up to 30 mètres par minuteselon le profil.
2. What purlin sizes can be produced?
Most machines can produce C purlins ranging from 80mm to 300mm in width.
3. How much does a C purlin roll forming machine cost?
The price ranges from 15,000forbasicmodels∗∗to∗∗15,000 for basic models** to **15,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in C purlin roll forming machines?
Les matériaux les plus courants sont les suivants galvanized steel, hot-rolled steel, cold-rolled steel, and stainless steel.
5. Where can I buy a high-quality C purlin roll forming machine?
Pour custom-built, high-speed C purlin roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD.
Réflexions finales
Investir dans un Machine de formage de rouleaux de panne C is essential for efficient, high-quality steel structure production. Whether you need a standard or fully automated system, choosing a trusted manufacturer assure long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO., LTD est un fabricant mondial de premier plan de custom-built C purlin roll forming machines, offrant advanced technology, expert support, and competitive pricing.
Want a custom C purlin roll forming machine? Contact us today!
