Door Frame Roll Forming Machine: The Ultimate Guide for 2025

Genel Bakış

A kapı çerçevesi rulo şekillendirme makinesi is specialized equipment designed for manufacturing steel door frames with high precision and efficiency. These machines are widely used in the construction and interior industries, enabling the production of standard and custom door frames için konut, ticari ve endüstriyel binalar.

Temel Özellikler

Fully automatic operation – PLC-controlled for high-precision production.
Customizable profiles - Destekler different door frame designs and sizes.
Yüksek hızlı üretim – Capable of producing 10-30 meters per minute.
Durable construction – Uses hardened tool steel rollers uzun ömür için.
Hydraulic punching & cutting - Sağlar precise hole placement and clean cuts.

In this guide, we’ll cover:

Types of door frame roll forming machines
Rulo şekillendirme prosesi nasıl çalışır?
Best materials for door frames
Cost analysis & pricing guide
Top manufacturers & why Sunway Machine is a trusted choice

Let’s get started!

Türleri

Different door frame roll forming machines are designed for various production needs and levels of automation.

1. Manual Door Frame Roll Forming Machine

  • Requires manual adjustments for different frame sizes.
  • Suitable for small-scale production.

2. Semi-Automatic Door Frame Roll Forming Machine

  • Incorporates a PLC kontrol sistemi for improved accuracy.
  • Requires manual profile adjustments but offers faster production.

3. Fully Automatic Door Frame Roll Forming Machine

  • Özellikler CNC automation için quick profile adjustments.
  • Şunlar için ideal high-volume production with minimal downtime.

4. Quick Change Door Frame Roll Forming Machine

  • Şunlar için izin verir fast profile switching without manual adjustments.
  • Perfect for factories producing multiple door frame designs.

Sunway Makine sağlar customized door frame roll forming machines ile geli̇şmi̇ş otomasyon özelli̇kleri̇.

How Door Frame Roll Forming Works

Bu roll forming process for door frames involves gradually shaping a flat metal sheet into a precisely engineered door frame profile.

Step-by-Step Door Frame Roll Forming Process

AdımAçıklama
1. ÇözmeThe metal coil is placed on a decoiler to feed the material.
2. Leveling & FeedingThe sheet is straightened and guided into the forming stations.
3. Punching & CuttingThe hydraulic system performs precise hole punching before forming.
4. Rulo ŞekillendirmeThe sheet passes through multiple roller stations, forming the door frame profile.
5. Final Cutting & OutputThe formed door frame is cut to the required length and stacked.

Profesyonel ipucu: A fully automated door frame roll forming machine ensures higher accuracy and lower material waste.

Best Materials for Door Frames

Choosing the right material ensures strength, durability, and corrosion resistance.

Comparison of Materials for Door Frames

MalzemeÖzelliklerİçin En İyisi
Galvanized Steel (GI)Corrosion-resistant, affordableStandard residential and commercial doors
Soğuk Haddelenmiş ÇelikSmooth finish, precision formingHigh-end office and interior doors
Paslanmaz ÇelikRust-proof, durableHeavy-duty industrial doors
AlüminyumHafif, korozyona dayanıklıModern architectural applications

Sunway Makine manufactures roll forming machines compatible with all major door frame materials.

Door Frame Roll Forming Machine Price Guide

Maliyeti kapı çerçevesi rulo şekillendirme makinesi depends on factors like automation level, production speed, and profile range.

Estimated Price Ranges

Makine TipiFiyat Aralığı (USD)Özellikler
Manual Machine10,000–10,000 – 10,000–30,000Manual adjustments, low-speed production
Yarı Otomatik Makine30,000–30,000 – 30,000–80,000PLC-controlled, requires manual profile adjustments
Tam Otomatik Makine80,000–80,000 – 80,000–150,000CNC-controlled, quick profile switching
Quick Change Machine150,000–150,000 – 150,000–300,000High-speed, automatic profile adjustments

Looking for a custom quotation? Sunway Machine ile bugün iletişime geçin!

Kapı Kasası Rulo Şekillendirme Makinesi
Door Frame Roll Forming Machine: The Ultimate Guide for 2025 3

Top Door Frame Roll Forming Machine Manufacturers

Bir seçim reliable manufacturer ensures high-quality machines, long-term support, and global service.

Comparison of Leading Door Frame Roll Forming Machine Manufacturers

Üretici firmaÜlkeUzmanlıkTemel Özellikler
WUXI SUNWAY MAKİNA A.Ş., LTDÇinKapı kasası rulo şekillendirme makineleriCustom solutions, high-speed automation, IoT-enabled machines
Dreistern GmbHAlmanyaHigh-precision metal formingCNC-controlled machines, strong R&D
Samco MakineKanadaRoll forming for constructionCustom engineering, automation
Bradbury GrupABDHeavy-duty roll forming systemsRobust machines, automation-focused

Karar: If you’re looking for custom, high-speed, and cost-effective door frame roll forming machines, Sunway Makine bir top choice for global buyers.

Common Problems & Solutions in Door Frame Roll Forming Machines

Even with high-quality door frame roll forming machines, operational challenges such as roller misalignment, material inconsistencies, or inaccurate cutting can occur. Identifying and resolving these issues quickly helps ensure smooth production and high-quality output.

Troubleshooting Guide for Door Frame Roll Forming Machines

SorunPossible CauseÇözüm
Profile Distortion or Irregular BendsMisaligned rollers, improper pressure settingsAdjust roller alignment and ensure uniform pressure distribution
Inconsistent Hole PunchingFaulty hydraulic system or misaligned punching diesCheck hydraulic pressure and realign punching dies for accuracy
Material Slippage During FormingLoose feeder rollers or incorrect tension settingsTighten feeder rollers and adjust material tension
Excessive Machine VibrationLoose bolts, unstable foundationSecure machine components and ensure a stable installation
Cutting InaccuracyWorn-out cutting blades or misaligned cuttersReplace dull blades and align cutters properly

Profesyonel ipucu: Düzenli roller realignment ve servo-driven adjustments can improve door frame accuracy by 30%.

Future Trends in Door Frame Roll Forming Machines

With the rapid evolution of Endüstri 4.0, door frame roll forming machines are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.

Key Innovations in Door Frame Roll Forming Machines for 2025

1. AI-Controlled Quality Inspection

  • AI-powered sensors detect defects in real-time, reducing waste.
  • Geliştirir product accuracy and minimizes rejection rates.

2. IoT & Smart Factory Integration

  • Machines now feature cloud connectivity, izin vermek remote monitoring and predictive maintenance.
  • Geliştirir real-time data tracking and performance optimization.

3. Servo-Driven Roll Forming Technology

  • Geliştirir speed control, accuracy, and energy efficiency.
  • Azaltır wear and tear on mechanical components.

4. Fully Automated Profile Adjustments

  • Traditional machines require manual adjustments when switching door frame sizes.
  • Advanced systems use CNC-driven auto-adjustments, reducing downtime.

Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!

Roll Forming vs. Press Braking for Door Frame Production

When comparing roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.

Comparison Between Roll Forming and Press Braking for Door Frames

ÖzellikRulo ŞekillendirmeBasın Freni
Process TypeContinuous shapingIndividual bending per sheet
Üretim HızıFaster for long, continuous profilesSlower for custom bends
Malzeme AtıklarıMinimal wasteHigher material scrap
Kalıp MaliyetleriHigher initial investment, lower long-term costLower upfront cost, higher operational cost
İçin En İyisiYüksek hacimli, endüstriyel üretimCustom, low-volume metal components

Karar: If you require high-speed, continuous production with minimal waste, door frame roll forming is the better choice.

Kapı Kasası Rulo Şekillendirme Makinesi
Door Frame Roll Forming Machine: The Ultimate Guide for 2025 4

Automation in Door Frame Roll Forming Machines

Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.

Key Benefits of Automated Door Frame Roll Forming Machines

ÖzellikFayda
PLC & CNC Control SystemsEnsures precise measurements and minimizes human error
AI-Based Defect DetectionIdentifies issues in real-time, reducing material waste
IoT & Remote MonitoringAllows operators to track machine performance from anywhere
Automated Profile ChangeoverReduces downtime when switching between profiles
Energy-Efficient Servo MotorsLowers operational costs and improves sustainability

Fully automated door frame roll forming machines from Sunway Makine improve production efficiency by up to 40%!

Essential Maintenance Tips for Door Frame Roll Forming Machines

Proper maintenance ensures longer machine lifespan and uninterrupted production.

Maintenance Checklist for Door Frame Roll Forming Machines

GörevFrekansAmaç
Lubricate Rollers & BearingsHaftalıkPrevents wear and tear
Check Roller AlignmentAylıkEnsures accurate profile production
Inspect Cutting MechanismÜç AylıkPrevents defective cuts and misalignment
Clean Machine ComponentsGünlükRemoves dust and debris that can affect performance
Update Software & CalibrationSemi-AnnuallyKeeps automation functions optimized

Profesyonel ipucu: Scheduled maintenance can extend machine lifespan by 50% ve reduce failures by 70%.

FAQ: Door Frame Roll Forming Machines

1. How fast can a door frame roll forming machine produce profiles?

High-speed models can produce up to Dakikada 30 metreprofile bağlı olarak.

2. What door frame sizes can be produced?

Most machines can produce door frames ranging from 50mm to 300mm in width.

3. How much does a door frame roll forming machine cost?

The price ranges from 10,000forbasicmodels∗∗to∗∗10,000 for basic models** to **10,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.

4. What materials can be used in door frame roll forming machines?

Yaygın malzemeler şunları içerir galvanized steel, cold-rolled steel, stainless steel, and aluminum.

5. Where can I buy a high-quality door frame roll forming machine?

İçin custom-built, high-speed door frame roll forming machines, visit WUXI SUNWAY MAKİNA A.Ş., LTD.

Son Düşünceler

Yatırım yapmak kapı çerçevesi rulo şekillendirme makinesi is essential for efficient, high-quality door frame production. Whether you need a standard or fully automated system, choosing a trusted manufacturer ensures long-term reliability and profitability.

WUXI SUNWAY MAKİNA A.Ş., LTD bir lider küresel üretici . custom-built door frame roll forming machines, teklif advanced technology, expert support, and competitive pricing.

Want a custom door frame roll forming machine? Contact us today!

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