Double rows stud roll forming machines continuously form structural metal studs with dual protruding ridges from steel coil feedstocks. The machines utilize a series of roller dies to progressively shape flat strip substrate into C or Z section studs with vertical web and uniform horizontal flange ridges running along both sides of the member length.

This guide covers standard offerings, the roll forming process basics, machine component details, operational guidance, customization possibilities, supplier comparisons, selection factors, pros vs cons considerations, and commonly asked questions regarding double rows stud roll forming line equipment.

double rows stud roll forming machine Types

Double rows stud roll former types include manual, automatic, and customized CNC programmable lines (Table 1):

Table 1. Double Rows Stud Roll Former Model Options

The systems integrate with auxiliary uncoilers, feed tables, levelers, saws and exit conveyors.

How Double Row Stud Roll Forming Works

The roll forming process utilizes shaped roller dies to incrementally cold form continuous flat strip stock into final stud profiles with two protruding flanges along both sides of the vertical web as it passes through the production line (Figure 1). Steps include:

1. Feeding line level sheet into system from coil
2. Progressively cold roll forming with upper/lower roller dies
3. Bending narrow horizontal flanges uniformly up from web
4. Calibrating final profile to intended dimensions
5. Shearing cutoff studs to length upon exit
6. Accumulating or coiling finished parts

Figure 1. Double Row Stud Roll Forming Diagram

The number of progressive stands, tooling geometry, and process settings determine the final stud specifications.

Double Row Stud Roll Forming Equipment Components

Key system components influencing functionality include (Table 2):

Table 2. Double Row Stud Roll Former Parts Overview

Customizing Double Row Stud Lines

Specialized structural stud requirements involve custom roll forming solutions including:

Close collaboration between engineers and roll tooling specialists enables specialized stud profiles.

Double Row Stud Roll Former Pricing and Suppliers

Table 3. Double Row Stud Roll Forming Equipment Suppliers and Prices

Cost ranges span from $10,000 for elementary Chinese machinery up to $300,000+ for sophisticated American lines engineered for high production environments.

Operational Procedures for Double Row Stud Roll Lines

Efficient ongoing operation procedures include:

Table 4. Double Row Stud Roll Former Procedures

Schedule preventative maintenance appropriately to minimize unplanned downtime. Continuously inspect output profile correctness.

Comparison Factors for Double Row Stud Roll Equipment

Analyze current and future projection requirements against machine specifications and supplier expertise.

Evaluating Pros and Cons of Double Row Stud Lines

Table 5. Double Row Stud Roll Former Benefits vs Limitations

When applied appropriately for sufficient volumes, roll forming offers clear manufacturing performance advantages over alternate fabrication approaches.

सामान्य प्रश्न

What thickness range can double rows stud roll formers handle?

Standard models process material thicknesses from 0.75mm – ~5mm hot rolled coils and galvanized sheet products. Thinner gauges depend on required bend radii while thickness equates to drive power.

How fast do these machines operate?

Typical production line speeds averaging 10-15 meters per minute enable rapid processing suited for most structural metal stud volume requirements. Appropriate feed power settings prevent tearing.

What expertise is recommended for operation?

Some automation eases skill requirements, however mechanical fabrication experience proves helpful for optimizing output through procedural adjustments and troubleshooting quality issues.

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