पीवी माउंटिंग ब्रैकेट रोल बनाने की मशीन (एचएटी / ओमेगा प्रोफाइल)

Our Solar Mounting Z Shape Profile Roll Forming Machine (PV Rack Roll Forming Machine) produces Z-shaped profiles (Z channels) with thicknesses of 1.5-2.5mm (up to 3mm). It’s used to mount, brace, support & connect lightweight structural loads in solar/energy fields. The line includes a hydraulic uncoiler, servo feeder, punch unit, roll former, servo cutter & electrical/hydraulic system. We offer high-quality equipment & after-sales service. Contact us for any needs/questions.

वैश्विक सेवा

हमारे पेशेवर विदेशी व्यापारी ग्राहकों की इच्छा के अनुसार वैश्विक व्यवसायी को संतुष्ट करेंगे।

डिजाइन और बनाएं

विभिन्न घटकों को डिजाइन करने के लिए यहां 20+ अनुभवी इंजीनियर हैं।

क्यूसी और क्यूए

उत्पादन प्रक्रिया का प्रत्येक चरण आईएसओ मानकों के अनुसार सख्ती से किया जाता है।

इस उत्पाद को साझा करें
PV Mounting Bracket Roll Forming Machine
PV Mounting Bracket Roll Forming Machine also called as photovoltaic (PV) rack roll forming machine which is used to mount, brace, support, and connect lightweight structural loads in Solar or Energy fields. It is suitable to produce HAT / Omega shape profile with thickness from 1.5-2.5mm, up to 3mm even more. This line consists of hydraulic uncoiler, servo feeder, press machine/ individual punch unit for punching hole, roll former, servo tracking cutter, and electrical & hydraulic system. Compared with simple roll forming machine, this line is heavier and strong, speed is much higher to meet the demand of huge mass production. Raw material could be Hot-rolled and cold rolled steel, Hot-dip galvanized sheet, Pre Galvanized Steel, Mill (Plain/Black) Steel, etc. Meantime, this machine could produce solid channel, slotted channel, half slotted channel, long slotted channel, punched channel, punched and slotted channel etc. We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of SUNWAY Machinery will ensure you obtain perfectly functional profiles.

PV Mounting Bracket Roll Forming Machine Profile Drawings

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PV Mounting Bracket Roll Forming Machine Production Line

H23d0f3d319ac46e5bd1fb483a82c8a3aAPV Mounting Bracket Roll Forming Machine Details

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PV Mounting Bracket Roll Forming Machine Parameters

PV Mounting Bracket (HAT / OmegaProfile) Roll Forming Machine
मशीन योग्य सामग्री
ए) हॉट रोल्ड और कोल्ड रोल्ड स्टील
Thickness(MM): 1.5-2.5 or up to 3mm. Can customize as per your thickness and profile.
बी) गर्म-डुबकी जस्ती शीट
सी) पूर्व-जस्ती स्टील
D) Mill(Plain/Black) Steel
नम्य होने की क्षमता 235 - 345 एमपीए
तन्य तनाव G250 एमपीए-G350 एमपीए
डेकोइलर हाइड्रोलिक डेकोइलर

मैनुअल डेकोइलर

2 in 1 Decoiler With Leveler And Servo Feeder (Optional)
पंचिंग सिस्टम: हाइड्रोलिक पंचिंग स्टेशन (व्यक्तिगत) * पंचिंग प्रेस (वैकल्पिक)
फॉर्मिंग स्टेशन About 20 * आपके प्रोफाइल ड्रॉइंग के अनुसार
मुख्य मशीन मोटर ब्रांड रेड्यूसर + मोटर * सर्वो मोटर (वैकल्पिक)
ड्राइविंग सिस्टम चेन ड्राइव * गियरबॉक्स ड्राइव (वैकल्पिक)
मशीन संरचना दिवार का पैनल * जाली लोहा स्टेशन (वैकल्पिक)
लाइन बनाने की गति 0-15 (एम/मिन) * According To Final Configuation
रोलर्स की सामग्री 45# * जीसीआर 15 (वैकल्पिक)
कटिंग सिस्टम पोस्ट-कटिंग, मशीन स्टॉप टू कट * ट्रैकिंग सर्वो कटर (वैकल्पिक)
आवृत्ति परिवर्तक ब्रांड यास्कावा
पीएलसी ब्रांड पैनासोनिक
बिजली की आपूर्ति 380V 50Hz 3ph * Or According To Your Requirment
मशीन का रंग औद्योगिक नीला * Or According To Your Requirment

PV Mounting Bracket Roll Forming Machine Basic working principle and components

PV Mounting Bracket Roll Forming Machine is an automated production equipment used for producing solar mounting brackets, frames, and structural components. It consists of several components, including:

Hydraulic uncoiler: used for feeding the raw materials (such as steel coils) into the production line.
Servo feeder: used for accurately controlling the feeding speed and length of the raw materials.
Punch unit/individual punch unit: used for punching holes and other processing of the raw materials.
Roll former: used for bending, folding, and other processing of the raw materials to form the desired shape and size.
Servo tracking cutter: used for cutting the finished products to the required length.
Electrical and hydraulic system: used for controlling the operation and adjustment of the production line.

The basic working principle of the PV Mounting Bracket Roll Forming Machine is to feed the raw materials into the production line through the uncoiler, which is then fed and punched by the servo feeder and the punch unit/individual punch unit, respectively. Then, the raw materials are formed and processed by the roll former to create the desired shape and size. Finally, the finished products are cut to the required length by the servo tracking cutter. Throughout the production process, the electrical and hydraulic system controls the operation and adjustment of the production line to ensure its stability and efficiency.

PV Mounting Bracket Roll Forming Machine Advantages

Advantage Description
Increased Production Efficiency Produces components faster than manual methods, leading to increased production efficiency and output.
Reduced Labor Costs Automation reduces the need for manual labor, leading to reduced labor costs and increased profitability.
Consistent Product Quality Produces components with consistent quality, reducing defects and waste and increasing customer satisfaction.
Customizable Production Can produce customized components, allowing for flexibility in design and construction.
प्रभावी लागत Reduces labor costs, minimizes defects and waste, and increases productivity, making it a profitable investment.

PV Mounting Bracket Roll Forming Machine VS. Traditional Processing

Factor Traditional Processing PV Mounting Bracket Roll Forming Machine
Labor Requires large amounts of manual labor for production, leading to higher labor costs. Requires minimal manual labor due to automated production, reducing labor costs.
Production Cycle Longer production cycle due to manual processing, leading to slower turnaround times. Shorter production cycle due to automated production, leading to faster turnaround times.
Product Quality Product quality may vary due to human error and inconsistency. Product quality is consistent due to automated production, reducing defects and waste.
अनुकूलन Limited customization due to manual processing. Allows for greater customization through the use of computer-aided design and automated production.
Cost Higher costs due to labor-intensive processing and longer production cycles. Lower costs due to reduced labor and faster production times.

PV Mounting Bracket Roll Forming Machine Application

PV Mounting Bracket Roll Forming Machine is widely used in the solar energy field for producing various components such as solar mounting brackets, solar panels, solar street lights, and other structural parts. The machine can produce customized shapes and sizes according to the specific needs of solar energy systems, ensuring a perfect fit for various solar panels and installations.

One of the major applications of the PV Mounting Bracket Roll Forming Machine is in the construction of solar mounting structures, which are essential for mounting solar panels on rooftops, ground, or other surfaces. The machine produces mounting brackets and frames that are specifically designed for different types of solar panels and installations, ensuring a secure and stable connection between the panels and the support structures.

Moreover, the PV Mounting Bracket Roll Forming Machine can also produce various structural components for solar energy systems such as brackets, rails, clamps, and connectors. These components are necessary for the assembly and installation of solar panels, inverters, batteries, and other equipment in a solar energy system.

Another application of the PV Mounting Bracket Roll Forming Machine is in the manufacturing of solar street lights. The machine produces brackets and frames that are used to mount the solar panels and light fixtures on poles or other surfaces, providing an independent source of energy for street lighting.

Overall, the PV Mounting Bracket Roll Forming Machine plays a crucial role in the solar energy field, providing high-quality and customized components that are essential for the construction, assembly, and installation of solar energy systems.

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what is omega profile roll forming machine?

The Omega profile roll forming machine is a type of industrial machinery used in the metalworking industry for the production of Omega-shaped profiles. Roll forming is a continuous bending operation in which a long strip of metal is passed through a series of rollers to gradually shape it into the desired profile.

The Omega profile refers to a specific cross-sectional shape that resembles the Greek letter “Ω.” This profile is commonly used in various applications, including the construction of steel buildings, roofing systems, and structural supports.

The Omega profile roll forming machine consists of a series of roll stands, which are equipped with rollers that progressively shape the metal strip. The machine typically includes a decoiler, which holds the metal coil, and a cutoff mechanism that cuts the formed profiles to the desired lengths.

During the roll forming process, the metal strip is fed into the machine and guided through the rollers, which bend it into the Omega shape. The rollers are designed with specific contours and dimensions to gradually form the desired profile accurately. The process is continuous, allowing for high-volume production of Omega profiles with consistent quality.

The machine can be automated and computer-controlled, enabling precise control over the forming process and various parameters such as speed, roller pressure, and cutting length. This automation contributes to increased productivity and efficiency in manufacturing operations.

Is z purlin roll forming machine different from omega roll forming machine?

Yes, the Z purlin roll forming machine and the Omega roll forming machine are two different types of roll forming machines used for producing different profiles.

  1. Z Purlin Roll Forming Machine: The Z purlin roll forming machine is designed specifically for manufacturing Z-shaped profiles. Z purlins are widely used in the construction industry as structural components for roof and wall systems. The machine is equipped with a series of rollers that gradually shape the metal strip into the Z profile. It typically includes a decoiler, roll stands, a cutoff mechanism, and other components necessary for the roll forming process.
  2. Omega Roll Forming Machine: The Omega roll forming machine, as mentioned earlier, is used for manufacturing Omega-shaped profiles. The Omega profile resembles the Greek letter “Ω” and is commonly used for various applications, including the construction of steel buildings, roofing systems, and structural supports. Similar to the Z purlin roll forming machine, the Omega roll forming machine consists of rollers that gradually shape the metal strip into the desired Omega profile.

While both machines are used in the roll forming process and share similarities in their basic functioning, they are specifically designed for different profile shapes. The Z purlin roll forming machine is specialized for Z-shaped profiles, whereas the Omega roll forming machine is dedicated to producing Omega-shaped profiles.

It’s worth noting that roll forming machines can be customized and adapted to produce different profiles by changing the tooling or rollers. However, if you specifically need to manufacture Z purlins or Omega profiles, you would require the corresponding dedicated machine for optimal efficiency and accuracy.

application of roll forming machine for solar structure

A roll forming machine for solar structures is a specialized piece of equipment used to produce components and structures used in solar energy systems. These machines are designed to manufacture specific profiles and shapes required for solar panel installation and mounting.

Here are some key components and structures that can be produced using a roll forming machine for solar structures:

  1. Solar Panel Mounting Rails: These rails are used to support and secure solar panels on rooftops or ground-mounted systems. The roll forming machine can produce rails with specific cross-sectional shapes, such as C-shaped or U-shaped profiles, which provide strength, stability, and ease of installation.
  2. Solar Panel Support Structures: The roll forming machine can produce various structural components used to support solar panels, such as purlins, beams, and columns. These components are designed to withstand the weight of solar panels, wind loads, and other environmental factors.
  3. Racking Systems: Racking systems are used to assemble and install solar panels in an organized and secure manner. The roll forming machine can produce the necessary components, including brackets, clamps, and connectors, required for the racking systems.
  4. Solar Tracker Components: Solar trackers are devices that orient solar panels to track the sun’s movement throughout the day, maximizing energy generation. The roll forming machine can manufacture components used in solar tracker systems, such as tracking arms, brackets, and frames.

These roll forming machines for solar structures are equipped with specific tooling and rollers designed to produce the required profiles and shapes accurately. The machines can be automated and computer-controlled, allowing for precise control over the forming process, dimensions, and tolerances.

समीक्षा

अभी तक कोई समीक्षा नहीं।

PV Mounting Bracket Roll Forming Machine (HAT / Omega Profile) की समीक्षा करने वाले पहले व्यक्ति बनें

आपका ईमेल पता प्रकाशित नहीं किया जाएगा. आवश्यक फ़ील्ड चिह्नित हैं *

सामान्य प्रश्न

क्या आप एक निर्माता या ट्रेडिंग कंपनी हैं?

हम विभिन्न प्रकार की लेजर मशीन के निर्यात के लिए पेशेवर उत्पादन टीम और सेवा चेतना के साथ कारखाने हैं।

क्या आपके पास बिक्री के बाद समर्थन है?

हाँ, हम मार्गदर्शन देने के लिए ऑनलाइन उपलब्ध हैं और ग्राहकों के कारखानों को भेजने के लिए कुशल तकनीशियन भी हैं।

आपकी भुगतान शर्तें क्या हैं?

30% जमा उत्पादन से पहले भुगतान किया जाता है, शिपमेंट से पहले निरीक्षण पुष्टि के बाद भुगतान किया गया शेष।

अगर मशीन टूट गई तो आप क्या कर सकते हैं?
क्या आप ऑर्डर के अनुसार सही सामान डिलीवर करेंगे? मैं तुम पर भरोसा कैसे करूँ?

हाँ हम करेंगे। हमारी कंपनी संस्कृति का मूल ईमानदारी और क्रेडिट है। सनवे बीवी मूल्यांकन और सीई प्रमाणपत्र के साथ अलीबाबा का गोल्ड सप्लायर है।

क्या आप केवल मानक मशीनें बेचते हैं?

नहीं, हमारी अधिकांश मशीनें प्रसिद्ध ब्रांड घटकों का उपयोग करके ग्राहकों के विनिर्देशों के अनुसार डिज़ाइन की गई हैं।

हमारी कंपनी का दौरा कैसे करें?

शंघाई हवाई अड्डे के लिए उड़ान भरें: शंघाई से वूशी (30 मिनट) तक हाई स्पीड ट्रेन द्वारा, फिर हम आपको उठा सकते हैं।

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