Door Frame Roll Forming Machine: The Ultimate Guide for 2025

Visión general

A máquina perfiladora de marco de puerta is specialized equipment designed for manufacturing steel door frames with high precision and efficiency. These machines are widely used in the construction and interior industries, enabling the production of standard and custom door frames para edificios residenciales, comerciales e industriales.

Características principales

Fully automatic operation – PLC-controlled for high-precision production.
Customizable profiles - Soportes different door frame designs and sizes.
Producción a alta velocidad – Capable of producing 10-30 meters per minute.
Durable construction – Uses hardened tool steel rollers para la longevidad.
Hydraulic punching & cutting - Garantiza precise hole placement and clean cuts.

In this guide, we’ll cover:

Types of door frame roll forming machines
Cómo funciona el proceso de perfilado
Best materials for door frames
Cost analysis & pricing guide
Top manufacturers & why Sunway Machine is a trusted choice

Let’s get started!

Tipos

Different door frame roll forming machines are designed for various production needs and levels of automation.

1. Manual Door Frame Roll Forming Machine

  • Requires manual adjustments for different frame sizes.
  • Suitable for small-scale production.

2. Semi-Automatic Door Frame Roll Forming Machine

  • Incorporates a Sistema de control PLC for improved accuracy.
  • Requires manual profile adjustments but offers faster production.

3. Fully Automatic Door Frame Roll Forming Machine

  • Características CNC automation para quick profile adjustments.
  • Ideal para high-volume production with minimal downtime.

4. Quick Change Door Frame Roll Forming Machine

  • Permite fast profile switching without manual adjustments.
  • Perfect for factories producing multiple door frame designs.

Máquina Sunway proporciona customized door frame roll forming machines con funciones avanzadas de automatización.

How Door Frame Roll Forming Works

los roll forming process for door frames involves gradually shaping a flat metal sheet into a precisely engineered door frame profile.

Step-by-Step Door Frame Roll Forming Process

PasoDescripción
1. DesaceitadoThe metal coil is placed on a desbobinador to feed the material.
2. Leveling & FeedingThe sheet is straightened and guided into the forming stations.
3. Punching & CuttingThe hydraulic system performs precise hole punching before forming.
4. PerfiladoThe sheet passes through multiple roller stations, forming the door frame profile.
5. Final Cutting & OutputThe formed door frame is cut to the required length and stacked.

Consejo profesional: A fully automated door frame roll forming machine garantiza higher accuracy and lower material waste.

Best Materials for Door Frames

Choosing the right material garantiza strength, durability, and corrosion resistance.

Comparison of Materials for Door Frames

MaterialPropiedadesLo mejor para
Galvanized Steel (GI)Corrosion-resistant, affordableStandard residential and commercial doors
Acero laminado en fríoSmooth finish, precision formingHigh-end office and interior doors
Acero inoxidableRust-proof, durableHeavy-duty industrial doors
AluminioLigero, resistente a la corrosiónModern architectural applications

Máquina Sunway manufactures roll forming machines compatible with all major door frame materials.

Door Frame Roll Forming Machine Price Guide

El coste de un máquina perfiladora de marco de puerta depends on factors like automation level, production speed, and profile range.

Estimated Price Ranges

Tipo de máquinaGama de precios (USD)Características
Manual Machine10,000–10,000 – 10,000–30,000Manual adjustments, low-speed production
Máquina semiautomática30,000–30,000 – 30,000–80,000PLC-controlled, requires manual profile adjustments
Máquina totalmente automática80,000–80,000 – 80,000–150,000CNC-controlled, quick profile switching
Quick Change Machine150,000–150,000 – 150,000–300,000High-speed, automatic profile adjustments

Looking for a custom quotation? Póngase en contacto con Sunway Machine hoy mismo.

Máquina perfiladora de marco de puerta
Door Frame Roll Forming Machine: The Ultimate Guide for 2025 3

Top Door Frame Roll Forming Machine Manufacturers

Elegir un reliable manufacturer garantiza high-quality machines, long-term support, and global service.

Comparison of Leading Door Frame Roll Forming Machine Manufacturers

FabricantePaísEspecializaciónCaracterísticas principales
WUXI SUNWAY MACHINERY CO., LTDChinaPerfiladoras de marcos de puertasCustom solutions, high-speed automation, IoT-enabled machines
Dreistern GmbHAlemaniaHigh-precision metal formingCNC-controlled machines, strong R&D
Maquinaria SamcoCanadáRoll forming for constructionCustom engineering, automation
Grupo BradburyEE.UU.Heavy-duty roll forming systemsRobust machines, automation-focused

Veredicto: If you’re looking for custom, high-speed, and cost-effective door frame roll forming machines, Máquina Sunway es un top choice for global buyers.

Common Problems & Solutions in Door Frame Roll Forming Machines

Even with high-quality door frame roll forming machines, operational challenges such as roller misalignment, material inconsistencies, or inaccurate cutting can occur. Identifying and resolving these issues quickly helps ensure smooth production and high-quality output.

Troubleshooting Guide for Door Frame Roll Forming Machines

EdiciónPossible CauseSolución
Profile Distortion or Irregular BendsMisaligned rollers, improper pressure settingsAdjust roller alignment and ensure uniform pressure distribution
Inconsistent Hole PunchingFaulty hydraulic system or misaligned punching diesCheck hydraulic pressure and realign punching dies for accuracy
Material Slippage During FormingLoose feeder rollers or incorrect tension settingsTighten feeder rollers and adjust material tension
Excessive Machine VibrationLoose bolts, unstable foundationSecure machine components and ensure a stable installation
Cutting InaccuracyWorn-out cutting blades or misaligned cuttersReplace dull blades and align cutters properly

Consejo profesional: Regular roller realignment y servo-driven adjustments can improve door frame accuracy by 30%.

Future Trends in Door Frame Roll Forming Machines

With the rapid evolution of Industria 4.0, door frame roll forming machines are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.

Key Innovations in Door Frame Roll Forming Machines for 2025

1. AI-Controlled Quality Inspection

  • AI-powered sensors detect defects in real-time, reducing waste.
  • Mejora product accuracy and minimizes rejection rates.

2. IoT & Smart Factory Integration

  • Machines now feature cloud connectivitypermitiendo remote monitoring and predictive maintenance.
  • Mejora real-time data tracking and performance optimization.

3. Servo-Driven Roll Forming Technology

  • Mejora speed control, accuracy, and energy efficiency.
  • Reduce wear and tear on mechanical components.

4. Fully Automated Profile Adjustments

  • Traditional machines require manual adjustments when switching door frame sizes.
  • Advanced systems use CNC-driven auto-adjustments, reducing downtime.

Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!

Roll Forming vs. Press Braking for Door Frame Production

Al comparar roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.

Comparison Between Roll Forming and Press Braking for Door Frames

CaracterísticaPerfiladoFrenado a presión
Process TypeContinuous shapingIndividual bending per sheet
Velocidad de producciónFaster for long, continuous profilesSlower for custom bends
Residuos materialesMinimal wasteHigher material scrap
Costes de utillajeHigher initial investment, lower long-term costLower upfront cost, higher operational cost
Lo mejor paraProducción industrial de gran volumenCustom, low-volume metal components

Veredicto: If you require high-speed, continuous production with minimal waste, door frame roll forming is the better choice.

Máquina perfiladora de marco de puerta
Door Frame Roll Forming Machine: The Ultimate Guide for 2025 4

Automation in Door Frame Roll Forming Machines

Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.

Key Benefits of Automated Door Frame Roll Forming Machines

CaracterísticaBeneficio
PLC & CNC Control SystemsEnsures precise measurements and minimizes human error
AI-Based Defect DetectionIdentifies issues in real-time, reducing material waste
IoT & Remote MonitoringAllows operators to track machine performance from anywhere
Automated Profile ChangeoverReduces downtime when switching between profiles
Energy-Efficient Servo MotorsLowers operational costs and improves sustainability

Fully automated door frame roll forming machines from Máquina Sunway improve production efficiency by up to 40%!

Essential Maintenance Tips for Door Frame Roll Forming Machines

Proper maintenance ensures longer machine lifespan and uninterrupted production.

Maintenance Checklist for Door Frame Roll Forming Machines

TareaFrecuenciaPropósito
Lubricate Rollers & BearingsSemanalPrevents wear and tear
Check Roller AlignmentMensualmenteEnsures accurate profile production
Inspect Cutting MechanismTrimestralPrevents defective cuts and misalignment
Clean Machine ComponentsDiarioRemoves dust and debris that can affect performance
Update Software & CalibrationSemi-AnnuallyKeeps automation functions optimized

Consejo profesional: Scheduled maintenance can extend machine lifespan by 50% y reduce failures by 70%.

FAQ: Door Frame Roll Forming Machines

1. How fast can a door frame roll forming machine produce profiles?

High-speed models can produce up to 30 metros por minutoen función del perfil.

2. What door frame sizes can be produced?

Most machines can produce door frames ranging from 50mm to 300mm in width.

3. How much does a door frame roll forming machine cost?

The price ranges from 10,000forbasicmodels∗∗to∗∗10,000 for basic models** to **10,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.

4. What materials can be used in door frame roll forming machines?

Los materiales más comunes son galvanized steel, cold-rolled steel, stainless steel, and aluminum.

5. Where can I buy a high-quality door frame roll forming machine?

Para custom-built, high-speed door frame roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD.

Reflexiones finales

Invertir en un máquina perfiladora de marco de puerta is essential for efficient, high-quality door frame production. Whether you need a standard or fully automated system, choosing a trusted manufacturer garantiza long-term reliability and profitability.

WUXI SUNWAY MACHINERY CO., LTD es un fabricante líder mundial de custom-built door frame roll forming machines, ofreciendo advanced technology, expert support, and competitive pricing.

Want a custom door frame roll forming machine? Contact us today!

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