Visión general
A Máquina perfiladora de correas C is specialized equipment used to produce Correas de acero en forma de C that are widely used in steel structures, roofing, wall framing, and industrial buildings. These machines offer high-speed, precision manufacturing con minimal material wastepor lo que son esenciales para construction and infrastructure projects.
Características principales
✅ Fully automatic operation – PLC-controlled systems for high precision.
✅ Customizable profiles – Adjustable rollers to produce various C purlin sizes.
✅ Producción a alta velocidad – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers para la longevidad.
✅ Hydraulic punching & cutting - Garantiza precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of C purlin roll forming machines
✅ Cómo funciona el proceso de perfilado
✅ Best materials for C purlins
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s dive in!
Tipos
There are multiple types of Perfiladoras de correas C, each designed for different production needs and automation levels.
1. Manual C Purlin Roll Forming Machine
- Requires manual adjustments to change purlin sizes.
- Suitable for small-scale production.
2. Semi-Automatic C Purlin Roll Forming Machine
- Uses a Sistema de control PLC for improved accuracy.
- Requires manual profile changes but offers faster production.
3. Fully Automatic C Purlin Roll Forming Machine
- Características CNC automation para quick profile adjustments.
- Ideal para high-volume production with minimal downtime.
4. Quick Change C Purlin Roll Forming Machine
- Advanced design allows for fast profile switching without manual intervention.
- Perfect for factories producing multiple purlin sizes.
Máquina Sunway ofrece customized C purlin roll forming machines con quick-change technology.
How C Purlin Roll Forming Works
los roll forming process for C purlins involves progressive shaping of a flat steel strip into a C-shaped profile.
Step-by-Step C Purlin Roll Forming Process
| Paso | Descripción |
|---|---|
| 1. Desaceitado | The metal coil is placed on the desbobinador to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. Perfilado | The sheet passes through multiple roller stations, forming the C profile. |
| 5. Final Cutting & Output | The formed C purlin is cut to the required length and stacked. |
Consejo profesional: A fully automated C purlin roll forming machine garantiza higher accuracy and lower material waste.
Best Materials for C Purlins
Choosing the right material garantiza strength, durability, and corrosion resistance.
Comparison of Materials for C Purlins
| Material | Propiedades | Lo mejor para |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Roofing & wall framing |
| Acero laminado en caliente | High strength, durable | Heavy-duty structures |
| Acero laminado en frío | Smooth finish, precision forming | Industrial & commercial buildings |
| Acero inoxidable | Rust-proof, long-lasting | Condiciones meteorológicas extremas |
Máquina Sunway manufactures roll forming machines compatible with all major C purlin materials.
Price Guide
El coste de un Máquina perfiladora de correas C depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| Tipo de máquina | Gama de precios (USD) | Características |
|---|---|---|
| Manual Machine | 15,000–15,000 – 15,000–40,000 | Manual adjustments, low-speed production |
| Máquina semiautomática | 40,000–40,000 – 40,000–90,000 | PLC-controlled, requires manual profile adjustments |
| Máquina totalmente automática | 90,000–90,000 – 90,000–200,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? Póngase en contacto con Sunway Machine hoy mismo.
Top C Purlin Roll Forming Machine Manufacturers
Elegir un reliable manufacturer garantiza high-quality machines, long-term support, and global service.
Comparison of Leading C Purlin Roll Forming Machine Manufacturers
| Fabricante | País | Especialización | Características principales |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO., LTD | China | Perfiladoras de correas C | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | Alemania | High-precision metal forming | CNC-controlled machines, strong R&D |
| Maquinaria Samco | Canadá | Roll forming for construction | Custom engineering, automation |
| Grupo Bradbury | EE.UU. | Heavy-duty roll forming systems | Robust machines, automation-focused |
Veredicto: If you’re looking for a custom, high-speed, and cost-effective C purlin roll forming machine, Máquina Sunway es un top choice for global buyers.
Common Problems & Solutions in C Purlin Roll Forming Machines
Even with high-quality C purlin roll forming machines, potential operational issues can arise due to roller misalignment, incorrect settings, or material inconsistencies. Identifying these problems early can help reduce downtime and improve production efficiency.
Troubleshooting Guide for C Purlin Roll Forming Machines
| Edición | Possible Cause | Solución |
|---|---|---|
| Profile Distortion or Bend in Purlins | Misaligned rollers, uneven pressure | Adjust roller settings and ensure even pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Inspect hydraulic pressure, realign punching dies for accuracy |
| Material Slip During Forming | Loose feeder rollers or incorrect tension settings | Adjust feeder rollers and ensure proper material tension |
| Excessive Vibration | Loose frame components or unstable foundation | Tighten bolts and ensure the machine is installed on a stable surface |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
Consejo profesional: Regular roller realignment y servo-driven adjustments can improve C purlin accuracy by 30%.
Future Trends in C Purlin Roll Forming Machines
With the rapid evolution of Industria 4.0, Perfiladoras de correas C are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in C Purlin Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- Mejora product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivitypermitiendo remote monitoring and predictive maintenance.
- Mejora real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- Mejora speed control, accuracy, and energy efficiency.
- Reduce wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching C purlin sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for C Purlin Production
Al comparar roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for C Purlins
| Característica | Perfilado | Frenado a presión |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| Velocidad de producción | Faster for long, continuous profiles | Slower for custom bends |
| Residuos materiales | Minimal waste | Higher material scrap |
| Costes de utillaje | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| Lo mejor para | Producción industrial de gran volumen | Custom, low-volume steel components |
Veredicto: If you require high-speed, continuous production with minimal waste, C purlin roll forming is the better choice.
Automation in C Purlin Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated C Purlin Roll Forming Machines
| Característica | Beneficio |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated C purlin roll forming machines from Máquina Sunway improve production efficiency by up to 40%!
Essential Maintenance Tips for C Purlin Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for C Purlin Roll Forming Machines
| Tarea | Frecuencia | Propósito |
|---|---|---|
| Lubricate Rollers & Bearings | Semanal | Prevents wear and tear |
| Check Roller Alignment | Mensualmente | Ensures accurate profile production |
| Inspect Cutting Mechanism | Trimestral | Prevents defective cuts and misalignment |
| Clean Machine Components | Diario | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
Consejo profesional: Scheduled maintenance can extend machine lifespan by 50% y reduce failures by 70%.
FAQ: C Purlin Roll Forming Machines
1. How fast can a C purlin roll forming machine produce profiles?
High-speed models can produce up to 30 metros por minutoen función del perfil.
2. What purlin sizes can be produced?
Most machines can produce C purlins ranging from 80mm to 300mm in width.
3. How much does a C purlin roll forming machine cost?
The price ranges from 15,000forbasicmodels∗∗to∗∗15,000 for basic models** to **15,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in C purlin roll forming machines?
Los materiales más comunes son galvanized steel, hot-rolled steel, cold-rolled steel, and stainless steel.
5. Where can I buy a high-quality C purlin roll forming machine?
Para custom-built, high-speed C purlin roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD.
Reflexiones finales
Invertir en un Máquina perfiladora de correas C is essential for efficient, high-quality steel structure production. Whether you need a standard or fully automated system, choosing a trusted manufacturer garantiza long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO., LTD es un fabricante líder mundial de custom-built C purlin roll forming machines, ofreciendo advanced technology, expert support, and competitive pricing.
Want a custom C purlin roll forming machine? Contact us today!
