Corrugated panel roll forming machine is used to produce sinusoidal wave shape panels. Normally the panel thickness is 0.3-0.8mm with normal galvanized steel or colored coil. Sunway has developed a special corrugated panel roll forming machine which is specially to produce FULL HARD Galvanized steel, yield strength can be up to 550Mpa even 600Mpa, thickness from 0.12-0.5mm. It is completely used to replace the barrel corrugating machine because of its high efficiency and low cost human.
ছাদ সিস্টেম রোল ফর্মিং মেশিনে ধাতব শীট প্রোফাইলের একটি বড় পরিসর রয়েছে। এর মধ্যে রয়েছে ট্র্যাপিজয়েডাল প্যানেল, ঢেউতোলা প্যানেল, ছাদের টালি, গ্লাসেড টাইল, মেটাল ডেক, ওয়াল প্যানেল, স্ট্যান্ডিং সীম, কে স্প্যান এবং রিজ ক্যাপ। এর পণ্যগুলি ছাদ এবং প্রাচীর ব্যবস্থায় ওয়ার্কশপ নির্মাণ এবং আবাসন নির্মাণে ব্যাপকভাবে ব্যবহৃত হয়।
নির্মাণ শিল্পে, আমরা মেইন চ্যানেল রোল ফর্মিং মেশিন, পুরলিন রোল ফর্মিং মেশিন, ড্রাইওয়াল রোল ফর্মিং মেশিন, স্টাড রোল ফর্মিং মেশিন, ট্র্যাক রোল ফর্মিং মেশিন, টপ হ্যাট রোল ফর্মিং মেশিন, ক্লিপ রোল ফর্মিং মেশিন, ধাতুর মতো আরও মেশিন তৈরি করতে সক্ষম। ডেক (ফ্লোর ডেক) রোল ফর্মিং মেশিন, ছাদ/ওয়াল প্যানেল রোল ফর্মিং মেশিন, রুফ টাইল রোল ফর্মিং মেশিন, ঢেউতোলা রোল ফর্মিং মেশিন, রিজ ক্যাপ রোল ফর্মিং মেশিন, ডাউনস্পাউট রোল ফর্মিং মেশিন ইত্যাদি।
We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your all requirements. Whichever line you choose, the quality of SUNWAY Machinery will ensure you obtain perfectly functional profiles.
Profile Drawings of Corrugated Panel Roll Forming Machine
Our Corrugated Panel Roll Forming Machine is a versatile equipment that can produce various profiles according to our customers’ requirements. Our team of experts can help you design and customize the perfect profile for your specific needs.
Production Line of Corrugated Panel Roll Forming Machine
Our Production Line of Corrugated Panel Roll Forming Machine is the ultimate solution for your production needs. Our equipment consists of the following components:
- Decoiler – Our hydraulic decoiler can efficiently handle coil loading and unloading, ensuring a smooth and continuous production process.
- Guide Feeding – Our servo feeder ensures precise and accurate feeding of the material, minimizing waste and improving production efficiency.
- Roll Forming System – Our roll forming system utilizes advanced technology to produce high-quality and precise corrugated panels.
- Hydraulic Cutting – Our hydraulic cutting system ensures accurate and efficient cutting of the panels to your desired length.
- Out Table – Our out table ensures a smooth and safe delivery of the finished panels.
- PLC Controlling Cabinet – Our PLC controlling cabinet ensures the overall control and operation of the production line, improving automation and reducing labor costs.
With our Production Line of Corrugated Panel Roll Forming Machine, you can expect top-of-the-line equipment that delivers exceptional precision, efficiency, and quality. Our team of experts can also provide customization options to meet your specific production needs.
Product Details of Corrugated Panel Roll Forming Machine
Our Corrugated Panel Roll Forming Machine – the ultimate solution for your production needs. Our equipment boasts the following details：
- Hydraulic Decoiler – Our hydraulic decoiler can handle coil loading and unloading with ease, ensuring a smooth and continuous production process.
- Manual Decoiler – For smaller production needs, our manual decoiler is a cost-effective option that still delivers exceptional performance.
- Gearbox Transmission Drive – Our gearbox transmission drive ensures smooth and efficient power transmission, minimizing wear and tear and improving the longevity of the equipment.
- Chain Drive – Our chain drive system is designed to deliver exceptional reliability and durability, ensuring long-term performance.
- Servo Tracking Cutting (Machine Non-stop) – Our servo tracking cutting system enables continuous, non-stop cutting of the panels, improving production efficiency and reducing waste.
- Hydraulic Cutting (Machine Stop) – Our hydraulic cutting system ensures accurate and efficient cutting of the panels to your desired length.
- Auto Stacker – Our auto stacker system efficiently stacks the finished panels, minimizing labor and improving productivity.
- Out Table – Our out table ensures a smooth and safe delivery of the finished panels.
Therefore,with our Corrugated Panel Roll Forming Machine, you can expect top-of-the-line equipment that delivers exceptional precision, efficiency, and quality.
Product Parameters of Corrugated Panel Roll Forming Machine
|ঢেউতোলা প্যানেল রোল তৈরির মেশিন|
|ক) গ্যালভানাইজড কয়েল||
Thickness(MM): 0.3-0.8 or 0.14-0.5
|খ) পিপিজিআই, পিপিজিএল|
|উত্পাদন শক্তি||250 - 350 MPa / 350-550Mpa|
|টেনসিল স্ট্রেস||350 এমপিএ-550 এমপিএ|
|কয়েল প্রস্থ||914 মিমি, 1000 মিমি, 1200 মিমি, 1220 মিমি, 1250 মিমি ইত্যাদি|
|গঠন গতি||10-35 (m/min)||* অথবা আপনার প্রয়োজন অনুযায়ী|
|স্টেশন গঠন||16-18 Stations
28-30 Station For Full Hard Thin Coil
|* আপনার প্রোফাইল অঙ্কন অনুযায়ী|
|ডিকয়লার||ম্যানুয়াল ডিকয়লার||* হাইড্রোলিক ডিকয়লার (ঐচ্ছিক)|
|ড্রাইভিং সিস্টেম||চেইন ড্রাইভ||* গিয়ারবক্স ড্রাইভ (ঐচ্ছিক)|
|মেশিন স্ট্রাকচার||স্টীল প্লেট ঝালাই||* কাস্ট আয়রন স্ট্যান্ড (ঐচ্ছিক)|
|কাটিং সিস্টেম||হাইড্রোলিক পোস্ট কাটা||* হাইড্রোলিক সার্ভো ট্র্যাকিং কাটার (ঐচ্ছিক)|
|আউটপুট উপায়||রোলার টেবিল||* অটো স্ট্যাকার (ঐচ্ছিক)|
|ফ্রিকোয়েন্সি চেঞ্জার ব্র্যান্ড||ইয়াসকাওয়া||* সিমেন্স (ঐচ্ছিক)|
|পাওয়ার সাপ্লাই||380V 50Hz 3ph||* অথবা আপনার প্রয়োজন অনুযায়ী|
|মেশিনের রঙ||শিল্প নীল||* অথবা আপনার প্রয়োজন অনুযায়ী|
Our equipment boasts the following advanced parameters:
- Machinable Material – Our machine can handle galvanized coil, PPGI, and PPGL with a thickness ranging from 0.3-0.8 or 0.14-0.5mm.
- Yield Strength – Our machine can handle materials with a yield strength of 250-350Mpa or 350-550Mpa, ensuring exceptional durability and performance.
- Tensile Stress – Our machine can handle materials with a tensile stress of 350-550Mpa, ensuring high-quality output.
- Coil Width – Our machine can handle coil widths ranging from 914mm to 1250mm, providing flexibility for your production needs.
- Forming Speed – Our machine can operate at a speed of 10-35m/min, or according to your specific requirements.
- Forming Station – Our machine has 16-18 stations, or 28-30 stations for full hard thin coil, depending on your profile drawings.
- Decoiler – Our machine features a manual decoiler, with a hydraulic decoiler as an optional upgrade.
- Driving System – Our machine features a chain drive, with a gearbox drive as an optional upgrade.
- Machine Structure – Our machine is built with steel plates welded, with cast iron stands as an optional upgrade.
- Rollers’ Material – Our machine’s rollers are made of 45# steel.
- Cutting System – Our machine features a hydraulic post-cut system, with a hydraulic servo tracking cutter as an optional upgrade.
- Output Way – Our machine’s output can be either a roller table or an auto stacker, depending on your specific needs.
- Frequency Changer Brand – Our machine features a Yaskawa frequency changer, with a Siemens frequency changer as an optional upgrade.
- Power Supply – Our machine operates on a 380V 50Hz 3ph power supply, or according to your specific requirements.
- Machine Color – Our machine’s standard color is industrial blue, with customization options available upon request.
With our Corrugated Panel Roll Forming Machine, you can expect high-quality equipment that delivers exceptional performance and flexibility.
Application of Corrugated Panel Roll Forming Machine
Our Corrugated Panel Roll Forming Machine is a versatile and essential equipment for various construction fields. Here are some examples of how our machine is used in different applications:
- House Construction – Our machine is used to produce corrugated panels for roofing and wall cladding in residential construction. The panels provide excellent durability, weather resistance, and aesthetic appeal, making them a popular choice for homeowners.
- Factory Construction – Our machine is used to produce corrugated panels for roofing and wall cladding in factory construction. The panels provide a cost-effective and efficient solution for large-scale construction projects, delivering exceptional performance and durability.
- Warehouse Construction – Our machine is used to produce corrugated panels for roofing and wall cladding in warehouse construction. The panels provide excellent thermal insulation and ventilation, ensuring a comfortable working environment for warehouse employees.
- Road Construction – Our machine is used to produce corrugated guardrails for road construction. The guardrails provide essential safety features, protecting motorists from potential accidents and collisions.
- Bridge Construction – Our machine is used to produce corrugated panels for bridge construction, providing a durable and reliable solution for the construction of bridge structures.
With our Corrugated Panel Roll Forming Machine, you can expect top-of-the-line equipment that delivers exceptional precision, efficiency, and quality. Our team of experts can also provide customization options to meet your specific production needs.
Maintenance of Corrugated Panel Roll Forming Machine
Proper maintenance of your equipment is crucial to ensuring its longevity and performance. Here are some key aspects to consider when maintaining your Corrugated Panel Roll Forming Machine:
- Machine Overview: Our machine is made up of various components, including the decoiler, guide feeding system, roll forming system, cutting system, and out table. Understanding the basic structure and working principle of each component will help you better maintain the machine.
- Maintenance Schedule: We recommend creating a maintenance schedule based on the frequency of use and the manufacturer’s recommendations. This schedule should include regular checks, lubrication, and cleaning.
- Maintenance Steps: When performing maintenance, it is important to follow the manufacturer’s instructions and use the appropriate tools and materials. Maintenance steps may include checking and tightening bolts, lubricating moving parts, cleaning the machine, and checking electrical connections.
- FAQ: Common problems that may arise include worn or damaged components, misalignment, and electrical issues. It is important to have a troubleshooting guide and a list of solutions available to quickly address any issues.
- Maintenance Recommendations: To ensure optimal performance, it is recommended that users periodically inspect the machine for wear and tear, clean and lubricate moving parts, and replace worn components as needed. Additionally, it is important to keep the machine in a clean and dry environment to prevent rust and corrosion.
With proper maintenance, your Corrugated Panel Roll Forming Machine can provide years of reliable service. Contact us today to learn more about our equipment and how to properly maintain it.
What is corrugated steel panel roll forming machine?
A corrugated steel panel roll forming machine is a specialized industrial machine used to manufacture corrugated steel panels. Corrugated steel panels are widely used in the construction industry for roofing, siding, and other applications. The roll forming machine is designed to shape and form flat steel sheets into the desired corrugated profile.
Here’s a basic overview of how a corrugated steel panel roll forming machine works:
- Material Feeding: The machine is equipped with a material feeding system that allows flat steel sheets to be fed into the machine.
- Roll Forming Stations: The machine consists of a series of roll forming stations, typically arranged in a linear configuration. Each station contains a set of rollers that gradually shape the flat steel sheet into the desired corrugated profile. The rollers are designed with the corrugated pattern, and as the steel sheet passes through each station, it is bent and formed accordingly.
- Cutting Mechanism: Once the steel sheet has been fully formed into the corrugated profile, a cutting mechanism is employed to trim the panel to the desired length. This can be done using a flying cutoff or a stationary shear.
- Stacking or Packaging: After the panels are cut, they are typically stacked or packaged for further processing or transportation.
Some advanced corrugated steel panel roll forming machines may include additional features such as automatic lubrication systems, computerized control systems, and adjustable roller gaps to accommodate different panel thicknesses or profiles.
These machines are designed for high-speed production and can produce corrugated steel panels in various lengths and profiles. They are used by manufacturers in the metalworking industry to produce large quantities of corrugated steel panels efficiently and consistently.
application of corrugated roof panel roll forming machine
The corrugated roof panel roll forming machine is a specialized piece of equipment used in the construction industry to manufacture corrugated roof panels. It is designed to transform flat metal sheets into corrugated profiles with a series of rolling operations. Here are some applications of the corrugated roof panel roll forming machine:
- Roofing: The primary application of corrugated roof panels is in roofing systems. The roll forming machine produces panels with a characteristic wavy pattern, which provides strength, durability, and weather resistance. These panels are widely used in residential, commercial, and industrial buildings.
- Agricultural Buildings: Corrugated roof panels are commonly used in agricultural structures like barns, sheds, and farmhouses. They offer excellent protection against the elements and are suitable for various farming applications.
- Industrial Shelters: The roll-formed corrugated roof panels find applications in industrial buildings, warehouses, and storage facilities. They provide a cost-effective and reliable roofing solution, ensuring proper insulation and water drainage.
- Carports and Garages: Corrugated roof panels are also used in carports and garages, providing shelter for vehicles and other belongings. The panels are lightweight, easy to install, and require minimal maintenance.
- Greenhouses: Corrugated roof panels offer an ideal solution for greenhouse structures. They allow natural light to enter while providing insulation and protection from extreme weather conditions.
- Temporary Structures: The roll-formed panels can be used in temporary structures like event tents, construction site offices, and temporary storage facilities. Their lightweight nature makes them easy to transport and assemble.
- Decorative Applications: Corrugated roof panels are not limited to functional use; they can also be used for aesthetic purposes in interior and exterior design. For instance, they can be used as wall cladding or decorative accents in architectural projects.
Overall, the corrugated roof panel roll forming machine plays a crucial role in manufacturing panels used in various construction applications, providing strong and durable roofing solutions across different industries.
type of corrugated roll forming machine?
There are different types of corrugated roll forming machines available, designed to cater to various specifications and requirements. Here are some common types of corrugated roll forming machines:
- corrugated sheet roll forming machine : A corrugated sheet roll forming machine is a specialized machine that transforms flat metal coils or sheets into corrugated sheets with a wavy pattern. It consists of a decoiler to feed the material, roll forming stations to shape the metal into the corrugated profile, a cutting mechanism to cut the sheets to the desired length, and a control system for precision and consistency. These machines are used in the construction industry to produce roofing sheets, siding panels, and wall cladding.
- corrugated steel panel roll forming machine:A corrugated steel panel roll forming machine is a machine that transforms flat steel coils or sheets into corrugated steel panels. It consists of a decoiler, roll forming stations, a cutting mechanism, and a control system. These machines are used in construction for producing corrugated steel panels used in roofing, siding, and cladding applications.
- Automatic Corrugated Roll Forming Machine: An automatic machine is equipped with advanced features like computerized controls, automatic feeding systems, and cutting mechanisms. It requires minimal manual intervention and offers high precision and efficiency.
- Hydraulic Corrugated Roll Forming Machine: This type of machine utilizes hydraulic power to perform the roll forming process. It offers excellent control over the pressure applied during the forming process, resulting in accurate and consistent corrugated profiles.
The choice of the corrugated roll forming machine depends on factors such as production volume, desired features, available space, and budget. Different manufacturers may have their own variations and configurations of these machines to suit specific customer needs.