Electric Cabinet Frame Machine

একটি electric cabinet frame machine is an important piece of equipment used to manufacture metal cabinet enclosures and racks for electronic controls, switchgears, distribution boards, and automation systems. This comprehensive guide provides key details about electric cabinet frame machines.

Overview

Electric cabinet frame machines, also known as roll formers or bending machines, automate the process of shaping metal sheets into custom cabinet frames and enclosures through a series of bending, punching, cutting, and rolling operations.

They offer an efficient alternative to manual metal fabrication, enabling high productivity and consistency in producing cabinets of various sizes with different structural designs to meet safety and electrical standards. Modern electric frame machines include programmable controls and touchscreen interfaces for flexible and precise fabrication.

Electric Cabinet Frame Machine
Electric Cabinet Frame Machine 12

Main Components

The major components of an electric cabinet frame machine include:

  • Feeding mechanism – Auto-feeds raw metal coil/sheets
  • Roll forming stations – Forms bends through an arrangement of rollers
  • পাঞ্চিং ইউনিট – Punches holes for rivets and cables
  • Shearing blade – Trims sheets to required cabinet size
  • Controller – Controls machine parameters and production flow

Working Process

The typical working process on an electric cabinet frame machine involves:

  1. Loading raw metal sheet or coil
  2. Feeding material through sets of rollers and bend stations
  3. Forming structural bends and rolls as required
  4. Punching/cutting electrical cabling holes
  5. Shearing final enclosure frame to dimensions
  6. Unloading finished cabinet carcass

Types of Electric Cabinet Frame Machines

TypeDescription
রোল গঠনUtilizes sets of rollers to progressively bend metal sheets into custom profiles
Press brakeUses a powered press to produce accurate bends and folds
CNC FolderComputer numerically controlled (CNC) folding machine for intricate designs
HybridCombines multiple processes like rolling, bending, punching

Typical Specifications

ParameterRange
Forming Length1 – 6 m
Metal Thickness0.5 – 2 mm
গঠন গতি10 – 15 m/min
Punching StationsUp to 20
Installed Power15 – 75 kW

Working Principle

The working principle involves feeding a metal sheet or coil through various fabrication stations to shape it into a finished cabinet frame. The material gets formed into custom bends and profiles through an arrangement of rollers, while holes get punched by pneumatic rams. Finally, a shearing blade cuts the frame to the exact size required.

Industrial Applications

Electric cabinet frame machines enable efficient mass production of enclosures for:

  • Power distribution boards
  • Motor control centers
  • Switchgears and control panels
  • Operator interfaces and consoles
  • Battery racks and chargers
  • Instrumentation cubicles
  • Automation system cabinets

Buying Considerations

While choosing an electric cabinet frame machine, some key factors to consider include:

Fabrication Flexibility : Ability to produce various bending designs and enclosures of different sizes

Control and Automation
: Ease of programming and integrating with other metalworking machines

Precision and Repeatability : Consistent and accurate frame production with tolerance of ±0.1 mm

Safety Features : Light curtains, emergency stops, safety guards for operator protection

Post-sales Service : Machine installation support, responsive after-sales service

Operational Efficiency : Reduce set-up times, downtimes and material wastage

Total Cost of Ownership
: Consider purchasing, operating and maintenance costs

Suppliers and Pricing

SupplierStarting Price RangeKey Offerings
Supplier 1$50,000 – $150,000Max forming length: 3m; Thickness capacity: 2 mm steel
Supplier 2$80,000 – $250,000Integrated touchscreen control, barcode scanning
Supplier 3$100,000 – $500,000Roll forming + Punching + Shearing configuration

Pricing varies based on specifications, customization, and geographic location. Contact suppliers for quotes based on requirements.

Maintenance Tips

Proper maintenance is vital for longevity and performance. Key tips include:

  • Inspect machine routinely for loose parts or damage
  • Lubricate moving components per manufacturer schedule
  • Check hydraulic systems and pumps
  • Replace worn out rollers and punching tools
  • Clear metal debris and dust buildup
  • Keep machine free of moisture accumulation
Electric Cabinet Frame Machine
Electric Cabinet Frame Machine 13

FAQs

Q: What sheet metal thickness can be formed on these machines?

A: Electric cabinet frame machines can typically process sheet metal ranging from 0.5 mm to 2 mm thickness. Special variants are available to form much thicker sheets.

Q: Can existing cabinet designs be fabricated on the machine?

A: Yes, custom cabinet 3D models can be imported or programmed into the machine control software to produce those designs automatically.

Q: What safety precautions are required?

A: Safety measures like emergency stop circuits, light curtains, guards, operator training are essential to prevent hazardous moving part accidents.

Q: What expertise is needed to operate these machines?

A: While computer programming knowledge helps, no special expertise is required as suppliers provide adequate training for using the machine safely.

know more Roll forming

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