لمحة عامة
أ ماكينة تشكيل إطارات الأبواب is specialized equipment designed for manufacturing steel door frames with high precision and efficiency. These machines are widely used in the construction and interior industries, enabling the production of standard and custom door frames لـ المباني السكنية والتجارية والصناعية.
الميزات الرئيسية
✅ Fully automatic operation – PLC-controlled for high-precision production.
✅ Customizable profiles - يدعم different door frame designs and sizes.
✅ إنتاج عالي السرعة – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers لطول العمر
✅ Hydraulic punching & cutting - يضمن precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of door frame roll forming machines
✅ كيفية عمل عملية التشكيل بالدرفلة
✅ Best materials for door frames
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s get started!
الأنواع
Different door frame roll forming machines are designed for various production needs and levels of automation.
1. Manual Door Frame Roll Forming Machine
- Requires manual adjustments for different frame sizes.
- Suitable for small-scale production.
2. Semi-Automatic Door Frame Roll Forming Machine
- Incorporates a نظام التحكم PLC for improved accuracy.
- Requires manual profile adjustments but offers faster production.
3. Fully Automatic Door Frame Roll Forming Machine
- سمات CNC automation لـ quick profile adjustments.
- مثالية لـ high-volume production with minimal downtime.
4. Quick Change Door Frame Roll Forming Machine
- يسمح ب fast profile switching without manual adjustments.
- Perfect for factories producing multiple door frame designs.
ماكينة صنواي يوفر customized door frame roll forming machines مع ميزات الأتمتة المتقدمة.
How Door Frame Roll Forming Works
ال roll forming process for door frames involves gradually shaping a flat metal sheet into a precisely engineered door frame profile.
Step-by-Step Door Frame Roll Forming Process
| الخطوة | الوصف |
|---|---|
| 1. التفكيك | The metal coil is placed on a ديكويلر to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. التشكيل بالدلفنة | The sheet passes through multiple roller stations, forming the door frame profile. |
| 5. Final Cutting & Output | The formed door frame is cut to the required length and stacked. |
نصيحة محترف: أ fully automated door frame roll forming machine يضمن higher accuracy and lower material waste.
Best Materials for Door Frames
Choosing the right material يضمن strength, durability, and corrosion resistance.
Comparison of Materials for Door Frames
| المواد | الخصائص | الأفضل لـ |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Standard residential and commercial doors |
| الفولاذ المدرفل على البارد | Smooth finish, precision forming | High-end office and interior doors |
| الفولاذ المقاوم للصدأ | Rust-proof, durable | Heavy-duty industrial doors |
| ألومنيوم | خفيف الوزن ومقاوم للتآكل | Modern architectural applications |
ماكينة صنواي manufactures roll forming machines compatible with all major door frame materials.
Door Frame Roll Forming Machine Price Guide
تكلفة ماكينة تشكيل إطارات الأبواب depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| نوع الماكينة | نطاق السعر (بالدولار الأمريكي) | سمات |
|---|---|---|
| Manual Machine | 10,000–10,000 – 10,000–30,000 | Manual adjustments, low-speed production |
| ماكينة نصف أوتوماتيكية | 30,000–30,000 – 30,000–80,000 | PLC-controlled, requires manual profile adjustments |
| ماكينة أوتوماتيكية بالكامل | 80,000–80,000 – 80,000–150,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? اتصل بصن واي ماشين اليوم!
Top Door Frame Roll Forming Machine Manufacturers
اختيار reliable manufacturer يضمن high-quality machines, long-term support, and global service.
Comparison of Leading Door Frame Roll Forming Machine Manufacturers
| الشركة المصنعة | البلد | التخصص | الميزات الرئيسية |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO.، LTD | الصين | ماكينات تشكيل إطارات الأبواب | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | ألمانيا | High-precision metal forming | CNC-controlled machines, strong R&D |
| ماكينات سامكو | كندا | Roll forming for construction | Custom engineering, automation |
| مجموعة برادبري | الولايات المتحدة الأمريكية | Heavy-duty roll forming systems | Robust machines, automation-focused |
الحكم: If you’re looking for custom, high-speed, and cost-effective door frame roll forming machines, ماكينة صنواي هو top choice for global buyers.
Common Problems & Solutions in Door Frame Roll Forming Machines
Even with high-quality door frame roll forming machines, operational challenges such as roller misalignment, material inconsistencies, or inaccurate cutting can occur. Identifying and resolving these issues quickly helps ensure smooth production and high-quality output.
Troubleshooting Guide for Door Frame Roll Forming Machines
| الإصدار | Possible Cause | الحل |
|---|---|---|
| Profile Distortion or Irregular Bends | Misaligned rollers, improper pressure settings | Adjust roller alignment and ensure uniform pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Check hydraulic pressure and realign punching dies for accuracy |
| Material Slippage During Forming | Loose feeder rollers or incorrect tension settings | Tighten feeder rollers and adjust material tension |
| Excessive Machine Vibration | Loose bolts, unstable foundation | Secure machine components and ensure a stable installation |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
نصيحة محترف: عادي roller realignment و servo-driven adjustments can improve door frame accuracy by 30%.
Future Trends in Door Frame Roll Forming Machines
With the rapid evolution of الصناعة 4.0, door frame roll forming machines are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in Door Frame Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- يحسن product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivityالسماح remote monitoring and predictive maintenance.
- التحسينات real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- يحسن speed control, accuracy, and energy efficiency.
- يقلل wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching door frame sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for Door Frame Production
عند المقارنة roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for Door Frames
| الميزة | تشكيل لفة | الضغط على المكابح |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| سرعة الإنتاج | Faster for long, continuous profiles | Slower for custom bends |
| النفايات المادية | Minimal waste | Higher material scrap |
| تكاليف الأدوات | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| الأفضل لـ | إنتاج صناعي كبير الحجم، إنتاج صناعي كبير الحجم | Custom, low-volume metal components |
الحكم: If you require high-speed, continuous production with minimal waste, door frame roll forming is the better choice.
Automation in Door Frame Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated Door Frame Roll Forming Machines
| الميزة | المزايا |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated door frame roll forming machines from ماكينة صنواي improve production efficiency by up to 40%!
Essential Maintenance Tips for Door Frame Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for Door Frame Roll Forming Machines
| المهمة | التردد | الغرض |
|---|---|---|
| Lubricate Rollers & Bearings | أسبوعياً | Prevents wear and tear |
| Check Roller Alignment | شهرياً | Ensures accurate profile production |
| Inspect Cutting Mechanism | ربع سنوي | Prevents defective cuts and misalignment |
| Clean Machine Components | يومياً | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
نصيحة محترف: Scheduled maintenance can extend machine lifespan by 50% و reduce failures by 70%.
FAQ: Door Frame Roll Forming Machines
1. How fast can a door frame roll forming machine produce profiles?
High-speed models can produce up to 30 متراً في الدقيقة، اعتماداً على الملف الشخصي.
2. What door frame sizes can be produced?
Most machines can produce door frames ranging from 50mm to 300mm in width.
3. How much does a door frame roll forming machine cost?
The price ranges from 10,000forbasicmodels∗∗to∗∗10,000 for basic models** to **10,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in door frame roll forming machines?
تشمل المواد الشائعة ما يلي galvanized steel, cold-rolled steel, stainless steel, and aluminum.
5. Where can I buy a high-quality door frame roll forming machine?
ل custom-built, high-speed door frame roll forming machines, visit WUXI SUNWAY MACHINERY CO.، LTD.
الأفكار النهائية
الاستثمار في ماكينة تشكيل إطارات الأبواب is essential for efficient, high-quality door frame production. Whether you need a standard or fully automated system, choosing a trusted manufacturer يضمن long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO.، LTD هو leading global manufacturer من custom-built door frame roll forming machinesتقدم advanced technology, expert support, and competitive pricing.
Want a custom door frame roll forming machine? Contact us today!
