Обзор
А станок для формирования дверной рамы is specialized equipment designed for manufacturing steel door frames with high precision and efficiency. These machines are widely used in the construction and interior industries, enabling the production of standard and custom door frames для жилые, коммерческие и промышленные здания.
Основные характеристики
✅ Fully automatic operation – PLC-controlled for high-precision production.
✅ Customizable profiles - Поддержка different door frame designs and sizes.
✅ Высокоскоростное производство – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers для долголетия.
✅ Hydraulic punching & cutting - Обеспечивает precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of door frame roll forming machines
✅ Как работает процесс валковой формовки
✅ Best materials for door frames
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s get started!
Типы
Different door frame roll forming machines are designed for various production needs and levels of automation.
1. Manual Door Frame Roll Forming Machine
- Requires manual adjustments for different frame sizes.
- Suitable for small-scale production.
2. Semi-Automatic Door Frame Roll Forming Machine
- Incorporates a Система управления ПЛК for improved accuracy.
- Requires manual profile adjustments but offers faster production.
3. Fully Automatic Door Frame Roll Forming Machine
- Функции CNC automation для quick profile adjustments.
- Идеально подходит для high-volume production with minimal downtime.
4. Quick Change Door Frame Roll Forming Machine
- Позволяет fast profile switching without manual adjustments.
- Perfect for factories producing multiple door frame designs.
Sunway Machine предоставляет customized door frame roll forming machines с расширенные функции автоматизации.
How Door Frame Roll Forming Works
The roll forming process for door frames involves gradually shaping a flat metal sheet into a precisely engineered door frame profile.
Step-by-Step Door Frame Roll Forming Process
| Шаг | Описание |
|---|---|
| 1. Разжижение | The metal coil is placed on a разматыватель to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. Формование рулонов | The sheet passes through multiple roller stations, forming the door frame profile. |
| 5. Final Cutting & Output | The formed door frame is cut to the required length and stacked. |
Совет профессионала: А fully automated door frame roll forming machine обеспечивает higher accuracy and lower material waste.
Best Materials for Door Frames
Choosing the right material обеспечивает strength, durability, and corrosion resistance.
Comparison of Materials for Door Frames
| Материал | Свойства | Лучшее для |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Standard residential and commercial doors |
| Холоднокатаная сталь | Smooth finish, precision forming | High-end office and interior doors |
| Нержавеющая сталь | Rust-proof, durable | Heavy-duty industrial doors |
| Алюминий | Легкий, устойчивый к коррозии | Modern architectural applications |
Sunway Machine manufactures roll forming machines compatible with all major door frame materials.
Door Frame Roll Forming Machine Price Guide
Стоимость станок для формирования дверной рамы depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| Тип машины | Диапазон цен (USD) | Функции |
|---|---|---|
| Manual Machine | 10,000–10,000 – 10,000–30,000 | Manual adjustments, low-speed production |
| Полуавтомат | 30,000–30,000 – 30,000–80,000 | PLC-controlled, requires manual profile adjustments |
| Полностью автоматическая машина | 80,000–80,000 – 80,000–150,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? Свяжитесь с Sunway Machine сегодня!
Top Door Frame Roll Forming Machine Manufacturers
Выбор reliable manufacturer обеспечивает high-quality machines, long-term support, and global service.
Comparison of Leading Door Frame Roll Forming Machine Manufacturers
| Производитель | Страна | Специализация | Основные характеристики |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO., LTD. | Китай | Машины для формовки дверных коробок | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | Германия | High-precision metal forming | CNC-controlled machines, strong R&D |
| Самко Машинери | Канада | Roll forming for construction | Custom engineering, automation |
| Группа компаний "Брэдбери | США | Heavy-duty roll forming systems | Robust machines, automation-focused |
Вердикт: If you’re looking for custom, high-speed, and cost-effective door frame roll forming machines, Sunway Machine это top choice for global buyers.
Common Problems & Solutions in Door Frame Roll Forming Machines
Even with high-quality door frame roll forming machines, operational challenges such as roller misalignment, material inconsistencies, or inaccurate cutting can occur. Identifying and resolving these issues quickly helps ensure smooth production and high-quality output.
Troubleshooting Guide for Door Frame Roll Forming Machines
| Выпуск | Possible Cause | Решение |
|---|---|---|
| Profile Distortion or Irregular Bends | Misaligned rollers, improper pressure settings | Adjust roller alignment and ensure uniform pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Check hydraulic pressure and realign punching dies for accuracy |
| Material Slippage During Forming | Loose feeder rollers or incorrect tension settings | Tighten feeder rollers and adjust material tension |
| Excessive Machine Vibration | Loose bolts, unstable foundation | Secure machine components and ensure a stable installation |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
Совет профессионала: Обычный roller realignment и servo-driven adjustments can improve door frame accuracy by 30%.
Future Trends in Door Frame Roll Forming Machines
With the rapid evolution of Индустрия 4.0, door frame roll forming machines are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in Door Frame Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- Улучшает product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivity, позволяя remote monitoring and predictive maintenance.
- Улучшает real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- Улучшает speed control, accuracy, and energy efficiency.
- Уменьшает wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching door frame sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for Door Frame Production
When comparing roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for Door Frames
| Характеристика | Профилирование | Торможение нажатием |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| Скорость производства | Faster for long, continuous profiles | Slower for custom bends |
| Материальные отходы | Minimal waste | Higher material scrap |
| Затраты на оснастку | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| Лучшее для | Крупносерийное промышленное производство | Custom, low-volume metal components |
Вердикт: If you require high-speed, continuous production with minimal waste, door frame roll forming is the better choice.
Automation in Door Frame Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated Door Frame Roll Forming Machines
| Характеристика | Выгода |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated door frame roll forming machines from Sunway Machine improve production efficiency by up to 40%!
Essential Maintenance Tips for Door Frame Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for Door Frame Roll Forming Machines
| Задача | Частота | Назначение |
|---|---|---|
| Lubricate Rollers & Bearings | Еженедельник | Prevents wear and tear |
| Check Roller Alignment | Ежемесячно | Ensures accurate profile production |
| Inspect Cutting Mechanism | Ежеквартально | Prevents defective cuts and misalignment |
| Clean Machine Components | Ежедневно | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
Совет профессионала: Scheduled maintenance can extend machine lifespan by 50% и reduce failures by 70%.
FAQ: Door Frame Roll Forming Machines
1. How fast can a door frame roll forming machine produce profiles?
High-speed models can produce up to 30 метров в минутув зависимости от профиля.
2. What door frame sizes can be produced?
Most machines can produce door frames ranging from 50mm to 300mm in width.
3. How much does a door frame roll forming machine cost?
The price ranges from 10,000forbasicmodels∗∗to∗∗10,000 for basic models** to **10,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in door frame roll forming machines?
Распространенные материалы включают galvanized steel, cold-rolled steel, stainless steel, and aluminum.
5. Where can I buy a high-quality door frame roll forming machine?
Для custom-built, high-speed door frame roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD..
Заключительные размышления
Инвестиции в станок для формирования дверной рамы is essential for efficient, high-quality door frame production. Whether you need a standard or fully automated system, choosing a trusted manufacturer обеспечивает long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO., LTD. это ведущий мировой производитель из custom-built door frame roll forming machines, предлагая advanced technology, expert support, and competitive pricing.
Want a custom door frame roll forming machine? Contact us today!
