Обзор
А C профилегибочная машина is specialized equipment used to produce C-shaped steel purlins that are widely used in steel structures, roofing, wall framing, and industrial buildings. These machines offer high-speed, precision manufacturing с minimal material wasteЭто делает их незаменимыми для construction and infrastructure projects.
Основные характеристики
✅ Fully automatic operation – PLC-controlled systems for high precision.
✅ Customizable profiles – Adjustable rollers to produce various C purlin sizes.
✅ Высокоскоростное производство – Capable of producing 10-30 meters per minute.
✅ Durable construction – Uses hardened tool steel rollers для долголетия.
✅ Hydraulic punching & cutting - Обеспечивает precise hole placement and clean cuts.
In this guide, we’ll cover:
✅ Types of C purlin roll forming machines
✅ Как работает процесс валковой формовки
✅ Best materials for C purlins
✅ Cost analysis & pricing guide
✅ Top manufacturers & why Sunway Machine is a trusted choice
Let’s dive in!
Типы
There are multiple types of Вальцепрокатные станки для производства прогонов, each designed for different production needs and automation levels.
1. Manual C Purlin Roll Forming Machine
- Requires manual adjustments to change purlin sizes.
- Suitable for small-scale production.
2. Semi-Automatic C Purlin Roll Forming Machine
- Uses a Система управления ПЛК for improved accuracy.
- Requires manual profile changes but offers faster production.
3. Fully Automatic C Purlin Roll Forming Machine
- Функции CNC automation для quick profile adjustments.
- Идеально подходит для high-volume production with minimal downtime.
4. Quick Change C Purlin Roll Forming Machine
- Advanced design allows for fast profile switching without manual intervention.
- Perfect for factories producing multiple purlin sizes.
Sunway Machine предлагает customized C purlin roll forming machines с quick-change technology.
How C Purlin Roll Forming Works
The roll forming process for C purlins involves progressive shaping of a flat steel strip into a C-shaped profile.
Step-by-Step C Purlin Roll Forming Process
| Шаг | Описание |
|---|---|
| 1. Разжижение | The metal coil is placed on the разматыватель to feed the material. |
| 2. Leveling & Feeding | The sheet is straightened and guided into the forming stations. |
| 3. Punching & Cutting | The hydraulic system performs precise hole punching before forming. |
| 4. Формование рулонов | The sheet passes through multiple roller stations, forming the C profile. |
| 5. Final Cutting & Output | The formed C purlin is cut to the required length and stacked. |
Совет профессионала: А fully automated C purlin roll forming machine обеспечивает higher accuracy and lower material waste.
Best Materials for C Purlins
Choosing the right material обеспечивает strength, durability, and corrosion resistance.
Comparison of Materials for C Purlins
| Материал | Свойства | Лучшее для |
|---|---|---|
| Galvanized Steel (GI) | Corrosion-resistant, affordable | Roofing & wall framing |
| Горячекатаная сталь | High strength, durable | Heavy-duty structures |
| Холоднокатаная сталь | Smooth finish, precision forming | Industrial & commercial buildings |
| Нержавеющая сталь | Rust-proof, long-lasting | Экстремальные погодные условия |
Sunway Machine manufactures roll forming machines compatible with all major C purlin materials.
Price Guide
Стоимость C профилегибочная машина depends on factors like automation level, production speed, and profile range.
Estimated Price Ranges
| Тип машины | Диапазон цен (USD) | Функции |
|---|---|---|
| Manual Machine | 15,000–15,000 – 15,000–40,000 | Manual adjustments, low-speed production |
| Полуавтомат | 40,000–40,000 – 40,000–90,000 | PLC-controlled, requires manual profile adjustments |
| Полностью автоматическая машина | 90,000–90,000 – 90,000–200,000 | CNC-controlled, quick profile switching |
| Quick Change Machine | 150,000–150,000 – 150,000–300,000 | High-speed, automatic profile adjustments |
Looking for a custom quotation? Свяжитесь с Sunway Machine сегодня!
Top C Purlin Roll Forming Machine Manufacturers
Выбор reliable manufacturer обеспечивает high-quality machines, long-term support, and global service.
Comparison of Leading C Purlin Roll Forming Machine Manufacturers
| Производитель | Страна | Специализация | Основные характеристики |
|---|---|---|---|
| WUXI SUNWAY MACHINERY CO., LTD. | Китай | Вальцепрокатные станки для производства прогонов | Custom solutions, high-speed automation, IoT-enabled machines |
| Dreistern GmbH | Германия | High-precision metal forming | CNC-controlled machines, strong R&D |
| Самко Машинери | Канада | Roll forming for construction | Custom engineering, automation |
| Группа компаний "Брэдбери | США | Heavy-duty roll forming systems | Robust machines, automation-focused |
Вердикт: If you’re looking for a custom, high-speed, and cost-effective C purlin roll forming machine, Sunway Machine это top choice for global buyers.
Common Problems & Solutions in C Purlin Roll Forming Machines
Even with high-quality C purlin roll forming machines, potential operational issues can arise due to roller misalignment, incorrect settings, or material inconsistencies. Identifying these problems early can help reduce downtime and improve production efficiency.
Troubleshooting Guide for C Purlin Roll Forming Machines
| Выпуск | Possible Cause | Решение |
|---|---|---|
| Profile Distortion or Bend in Purlins | Misaligned rollers, uneven pressure | Adjust roller settings and ensure even pressure distribution |
| Inconsistent Hole Punching | Faulty hydraulic system or misaligned punching dies | Inspect hydraulic pressure, realign punching dies for accuracy |
| Material Slip During Forming | Loose feeder rollers or incorrect tension settings | Adjust feeder rollers and ensure proper material tension |
| Excessive Vibration | Loose frame components or unstable foundation | Tighten bolts and ensure the machine is installed on a stable surface |
| Cutting Inaccuracy | Worn-out cutting blades or misaligned cutters | Replace dull blades and align cutters properly |
Совет профессионала: Обычный roller realignment и servo-driven adjustments can improve C purlin accuracy by 30%.
Future Trends in C Purlin Roll Forming Machines
With the rapid evolution of Индустрия 4.0, Вальцепрокатные станки для производства прогонов are becoming faster, smarter, and more efficient. Manufacturers are integrating AI, IoT, and automation to enhance productivity and precision.
Key Innovations in C Purlin Roll Forming Machines for 2025
1. AI-Controlled Quality Inspection
- AI-powered sensors detect defects in real-time, reducing waste.
- Улучшает product accuracy and minimizes rejection rates.
2. IoT & Smart Factory Integration
- Machines now feature cloud connectivity, позволяя remote monitoring and predictive maintenance.
- Улучшает real-time data tracking and performance optimization.
3. Servo-Driven Roll Forming Technology
- Улучшает speed control, accuracy, and energy efficiency.
- Уменьшает wear and tear on mechanical components.
4. Fully Automated Profile Adjustments
- Traditional machines require manual adjustments when switching C purlin sizes.
- Advanced systems use CNC-driven auto-adjustments, reducing downtime.
Upgrading to AI-powered roll forming machines can increase production efficiency by up to 50%!
Roll Forming vs. Press Braking for C Purlin Production
When comparing roll forming and press braking, manufacturers must consider production speed, material waste, and cost efficiency.
Comparison Between Roll Forming and Press Braking for C Purlins
| Характеристика | Профилирование | Торможение нажатием |
|---|---|---|
| Process Type | Continuous shaping | Individual bending per sheet |
| Скорость производства | Faster for long, continuous profiles | Slower for custom bends |
| Материальные отходы | Minimal waste | Higher material scrap |
| Затраты на оснастку | Higher initial investment, lower long-term cost | Lower upfront cost, higher operational cost |
| Лучшее для | Крупносерийное промышленное производство | Custom, low-volume steel components |
Вердикт: If you require high-speed, continuous production with minimal waste, C purlin roll forming is the better choice.
Automation in C Purlin Roll Forming Machines
Automation is revolutionizing the manufacturing process, making roll forming machines smarter, faster, and more efficient.
Key Benefits of Automated C Purlin Roll Forming Machines
| Характеристика | Выгода |
|---|---|
| PLC & CNC Control Systems | Ensures precise measurements and minimizes human error |
| AI-Based Defect Detection | Identifies issues in real-time, reducing material waste |
| IoT & Remote Monitoring | Allows operators to track machine performance from anywhere |
| Automated Profile Changeover | Reduces downtime when switching between profiles |
| Energy-Efficient Servo Motors | Lowers operational costs and improves sustainability |
Fully automated C purlin roll forming machines from Sunway Machine improve production efficiency by up to 40%!
Essential Maintenance Tips for C Purlin Roll Forming Machines
Proper maintenance ensures longer machine lifespan and uninterrupted production.
Maintenance Checklist for C Purlin Roll Forming Machines
| Задача | Частота | Назначение |
|---|---|---|
| Lubricate Rollers & Bearings | Еженедельник | Prevents wear and tear |
| Check Roller Alignment | Ежемесячно | Ensures accurate profile production |
| Inspect Cutting Mechanism | Ежеквартально | Prevents defective cuts and misalignment |
| Clean Machine Components | Ежедневно | Removes dust and debris that can affect performance |
| Update Software & Calibration | Semi-Annually | Keeps automation functions optimized |
Совет профессионала: Scheduled maintenance can extend machine lifespan by 50% и reduce failures by 70%.
FAQ: C Purlin Roll Forming Machines
1. How fast can a C purlin roll forming machine produce profiles?
High-speed models can produce up to 30 метров в минутув зависимости от профиля.
2. What purlin sizes can be produced?
Most machines can produce C purlins ranging from 80mm to 300mm in width.
3. How much does a C purlin roll forming machine cost?
The price ranges from 15,000forbasicmodels∗∗to∗∗15,000 for basic models** to **15,000forbasicmodels∗∗to∗∗300,000 for fully automated quick-change systems.
4. What materials can be used in C purlin roll forming machines?
Распространенные материалы включают galvanized steel, hot-rolled steel, cold-rolled steel, and stainless steel.
5. Where can I buy a high-quality C purlin roll forming machine?
Для custom-built, high-speed C purlin roll forming machines, visit WUXI SUNWAY MACHINERY CO., LTD..
Заключительные размышления
Инвестиции в C профилегибочная машина is essential for efficient, high-quality steel structure production. Whether you need a standard or fully automated system, choosing a trusted manufacturer обеспечивает long-term reliability and profitability.
WUXI SUNWAY MACHINERY CO., LTD. это ведущий мировой производитель из custom-built C purlin roll forming machines, предлагая advanced technology, expert support, and competitive pricing.
Want a custom C purlin roll forming machine? Contact us today!
