बिक्री के लिए मेटल स्टड और ट्रैक रोल बनाने की मशीन जो आपके शीट मेटल के तरीके को बदल सकती है

This article examines a new Metalform metal stud and track roll forming machine for sale, transforming steel sheet production with its compact design enabling tighter bends.

मेटल स्टड और ट्रैक रोल बनाने की मशीन क्या है?

ए धातु स्टड और ट्रैक रोल बनाने की मशीन A metal stud and track roll forming machine is invaluable for sheet metal fabrication, enabling quick creation of studs and tracks while saving time and costs. It forms diverse shapes like circles, squares, rectangles, and U-shapes.

Ideal for custom parts, it crafts intricate details unattainable manually. Widely used in automotive, aerospace, medical, and other industries.

How does it work?

This state-of-the-art, high-speed metal stud and track roll forming machine efficiently produces studs and tracks for myriad applications. Fast, accurate, and reliable, it's perfect for small businesses and professionals handling large volumes.

Comprising a presser bar for workpiece pressure and a die roller for shaping, it features electronic controls for precise force adjustment.

The metal stud and track रोल बनाना machine for sale offers high speed (up to 1,200 feet per minute), precision machining, temperature control, and safety features for consistent, safe operation.

Benefits of a Metal Stud and Track Roll Forming Machine

Adding this machine enhances manufacturing. Benefits include:

1. Accelerated custom part production.
2. Reduced labor costs.
3. Boosted efficiency through automation.

Types of Sheet Metal the Metal Stud and Track Roll Forming Machine Can Make

It produces round, square, hexagonal, octagonal sheets, and shapes like circles, ovals, hearts, and stars.

Ideal for quick, high-quality, cost-effective custom sheet metal.

Applications of the Metal Stud and Track Roll Forming Machine

Perfect for rapid, efficient custom sheet metal parts like car doors or bike frames.

Produces up to 180 pieces per minute for large orders.

Suited for automotive components in aluminum, steel, or other metals.

निष्कर्ष

Revolutionize sheet metal work with the Hammerhead Metal Stud and Track Roll Forming Machine. Designed for precise stud and track formation, it delivers consistent quality for industrial needs.

Frequently Asked Questions (FAQ)

1) What profiles can a metal stud and track roll forming machine produce for drywall?

• Standard C-stud, U-track, and optional furring channels in gauges 25–18 (0.5–1.2 mm). Common sizes: 50/70/90/100 mm studs with matching tracks; custom punch patterns for service holes are typical.

2) What line speed and accuracy should I expect?

• Entry-level lines: 25–40 m/min. Best-in-class drywall stud lines: 60–120 m/min with cut-length accuracy ±0.5–1.0 mm using servo flying shear and encoder feedback.

3) Can one machine switch between stud and track without long downtime?

• Yes. Cassette tooling or quick-adjust roll sets enable changeovers in 5–15 minutes. Recipe-driven HMI presets adjust pass gaps, punching, and shear length automatically.

4) What materials and coatings run best?

• Galvanized steel (GI) G40–G90, zinc-aluminum alloy (GL), and pre-painted steel in 0.45–1.2 mm. Stainless and aluminum are possible with dedicated roll materials and adjusted pass design.

5) What certifications matter for export buyers?

• CE (EU Machinery Regulation), IEC 60204-1 electrical safety, ISO 12100 risk assessment. For North America, UL/CSA-listed components and NFPA 79 compliance are typically requested. Ask for full FAT documents and electrical schematics.

2025 Industry Trends: Metal Stud and Track Roll Forming

• High-mix, low-labor operations: Quick-change cassettes and automatic width gauges reduce labor and downtime.
• Punching 2.0: Servo-electric punching replaces pneumatic/hydraulic in many lines for quieter, cleaner operation and tighter hole-location CpK.
• Inline QA: Camera and laser systems verify cut length, hole position, and burr height to reduce rework.
• ESG and energy: Buyers track kWh/ton and scrap rates; regenerative drives increasingly standard.
• BIM-to-shopfloor: Direct import of profile data from BIM/ERP for automatic recipe selection and labeling.

2025 Benchmarks and Adoption Snapshot

KPI	2023 Typical	2025 Best-in-Class	Impact	Source
Changeover time (stud ↔ track)	20–30 min	5–12 min	More uptime, smaller batches	OEM demos; customer case notes
Cut-length accuracy at 80 m/min	±1.5 mm	±0.7–1.0 mm	Fewer fit-up issues on site	EN 1090 shop practices; OEM specs
Hole position tolerance	±1.0–1.5 mm	±0.5–0.8 mm	Faster electrical/plumbing install	Inline vision vendor data
Scrap rate (GI 0.55–0.8 mm)	2.0–3.0%	0.8–1.5%	Cost and sustainability gains	Keyence/Micro‑Epsilon app notes
Energy intensity (kWh/ton)	140–180	100–135	Lower OpEx/ESG reports	ABB/Siemens energy guides
Inline QA adoption	~15–25%	40–55%	Real-time defect control	Vendor adoption surveys

Authoritative references:

• ISO 12100 and ISO 9001: https://www.iso.org
• IEC 60204-1 Electrical safety: https://webstore.iec.ch
• EU Machinery Regulation overview: https://ec.europa.eu
• ABB Drives energy optimization: https://new.abb.com/drives
• Siemens motion/automation efficiency: https://new.siemens.com
• Keyence inline inspection: https://www.keyence.com

Latest Research Cases

Case Study 1: Quick-Change Upgrade Cuts Downtime in Drywall Stud Production (2025)
Background: A mid-size drywall framing supplier needed to run 50, 70, and 100 mm studs and tracks with frequent changeovers, causing >20% downtime.
Solution: Added cassette tooling for stud/track, servo flying shear, and HMI recipes linked to barcode job tickets; introduced inline camera for hole position verification.
Results: Changeover time reduced from 26 to 9 minutes; OEE improved by 14%; hole position CpK >1.33 at 90 m/min; scrap dropped from 2.6% to 1.3%.

Case Study 2: Noise and Energy Reduction via Servo Punching (2024)
Background: Plant faced noise complaints and rising energy costs on a hydraulic-punch stud and track roll forming line.
Solution: Replaced hydraulic unit with servo-electric punch module and regenerative drive; optimized pass progression for 0.6–0.9 mm GI.
Results: Average line noise reduced by 6–8 dBA; energy intensity decreased 17%; maintenance callouts cut by 30% due to fewer leaks and valves.

Expert Opinions

• Elena Rossi, Director of Engineering, Gasparini S.p.A.
  “For stud and track, consistent hole location and cut-length accuracy drive installer productivity. Servo punching and encoder-based shears are now baseline for competitive bids.”
• Dr. Wei Zhang, Professor of Advanced Manufacturing, Tsinghua University
  “Integrating inline vision to close the loop on pitch and hole offset yields fast payback—especially on high-speed drywall lines where small errors become systemic.”
• Jun Li, Operations Manager, Tier-1 Interior Systems Fabricator
  “Recipe management plus cassette tooling let us run true high-mix schedules. We prioritize sub-12-minute changeovers over headline line speed.”

Practical Tools/Resources

• Roll design and simulation
• COPRA RF: https://www.datam.de
• UBECO PROFIL: https://www.ubeco.com
• Altair Inspire/Form: https://www.altair.com
• Standards and compliance
• ISO 12100 Risk Assessment: https://www.iso.org
• IEC 60204-1 Electrical Safety: https://webstore.iec.ch
• EU Machinery Regulation guidance: https://ec.europa.eu
• Inline quality and measurement
• Keyence vision/laser systems: https://www.keyence.com
• Micro‑Epsilon displacement sensors: https://www.micro-epsilon.com
• Maintenance/OEE
• UpKeep CMMS: https://www.onupkeep.com
• Fiix CMMS: https://www.fiixsoftware.com

Implementation tip: In your FAT, specify cut-length ±1.0 mm at target speed, hole position ±0.8 mm, burr height ≤0.05 mm, changeover (stud ↔ track) ≤12 minutes, noise limit ≤80 dBA at 1 m, and record energy intensity (kWh/ton) during the test with your coil gauge mix.

Last updated: 2025-10-23
Changelog: Added 5 targeted FAQs, 2025 trend table with benchmarks and sources, two recent case studies, expert perspectives, and practical tools/resources with an actionable FAT checklist.
Next review date & triggers: 2026-05-20 or earlier if new CE/Machinery Regulation guidance, major OEM releases on servo punching/cassette tooling, or updated benchmarks for energy and scrap are published.