L Angle roll forming machine Summary
- Material: HR, CR steel, GI steel
- Material Thickness: 0.5-1.6 mm
- Main Power: 5.5 KW
- Forming Speed: 10-15m/min
L Angle roll forming machine Main Parts
- मैनुअल डेकोइलर
- Feeding Guide
- Roll Forming System
- हाइड्रोलिक कटिंग
- Hydraulic Station
- PLC Control System
- Run-out Table
Working Flowing
Decoiler— Feeding— Roll Forming —- Cutting —- Run out table
Technical Data
1) Decoiler
- Decoiler Type: Manual Decoiler
- Weight Capacity Of Decoiler: 3 Ton
- passively to expanding
2) Roll Former
- Axis Diameter: 60mm
- Forming Roller stand: 8 Groups
- Main Axis material: First grade 45# steel, heated and quenched
- Roller material: First grade 45# steel with hard chrome 0.05mm , heated and quenched
- Forming Speed: 10-15 m/min
- Dive Type: 1” Chain of transmission
- Machine Frame stand: Welded structural steel
3) Cutting Device
- Cutting type: Hydraulic cutting
- Hydraulic pump station power: 3 KW
- Hydraulic pressure: 12Mpa
- Hydraulic Blade and cutter material: SKD-11, quenching process 58-62
- Cutting length tolerance: 10m+/- 2.0mm
4) Electrical System
- Voltage: 380V, 3 Phase 50Hz
- PLC Electrical control system: Japanese PANASONIC PLC
- Length Controller by Encoder Frequency Control
- Operation: Touch Screen
- Transducer: PANASONIC
5) Runout Table:
* Non-power type
What is angle iron roll forming machine？
An angle iron roll forming machine is a specialized industrial machine used for the manufacturing process of angle iron profiles. Angle iron, also known as L-shaped steel or angle bar, is a long metal bar with a 90-degree angle bend. It is commonly used in construction, structural engineering, and various industrial applications.
The roll forming machine specifically designed for angle iron shapes utilizes a series of rollers and dies to gradually shape a continuous strip of metal into the desired angle iron profile. The machine typically consists of a decoiler, leveling unit, roll forming stations, cutting mechanisms, and a control system.
Here’s a general overview of the roll forming process for angle iron:
- Decoiling: The machine begins by unwinding a coil of metal strip, usually steel, from a decoiler. The strip is fed into the machine for further processing.
- Leveling: If the metal strip is not perfectly flat, it passes through a leveling unit that removes any deformations and ensures a flat and consistent strip.
- Roll Forming: The metal strip then passes through a series of roll forming stations. Each station consists of pairs of rollers that gradually shape the strip into the desired angle iron profile. The rollers and dies are designed to bend and form the metal strip precisely.
- Cutting: Once the desired length of angle iron is formed, the machine employs a cutting mechanism to cut the profile into individual pieces. This can be done either by a flying shear or a stationary shear, depending on the machine design.
- Stacking or Discharge: The finished angle iron pieces are either stacked for further processing or discharged from the machine for packaging and transportation.
Angle iron roll forming machines are highly efficient and can produce angle iron profiles in various sizes and thicknesses. They offer a cost-effective and automated solution for manufacturing angle iron profiles at a high production rate. These profiles are used in numerous applications, such as support structures, framing, shelving, machinery, and more.
application of angle roll forming machine
The angle iron roll forming machine has a wide range of applications across various industries. Some common applications of angle iron profiles produced by this machine include:
- Construction: Angle iron profiles are extensively used in the construction industry for framing structures, such as buildings, bridges, and supports. They provide stability, strength, and reinforcement to the structures.
- Shelving and Racking Systems: Angle iron profiles are employed in the manufacturing of shelving units and racking systems. They serve as the framework for storage solutions in warehouses, retail stores, and other storage facilities.
- Machinery and Equipment: Angle iron profiles are used in the fabrication of machinery and equipment frames. They provide a sturdy and reliable framework for mounting components and ensuring structural integrity.
- Electrical and Telecommunication Infrastructure: Angle iron profiles are utilized in the installation of electrical panels, equipment racks, and telecommunication infrastructure. They offer support and stability to various electrical and communication components.
- Automotive Industry: Angle iron profiles find applications in the automotive industry for manufacturing truck beds, trailers, and chassis frames. They provide strength and durability to these automotive structures.
- Furniture Manufacturing: Angle iron profiles are used in the production of furniture, such as tables, chairs, and desks. They are often employed as support legs or frames to enhance stability and structural integrity.
- Agricultural Equipment: Angle iron profiles are utilized in the fabrication of agricultural equipment, including tractor frames, grain bins, and livestock structures. They offer strength and durability in harsh outdoor environments.
- Display Systems: Angle iron profiles are employed in the creation of display systems, such as store fixtures, signage frames, and exhibition booths. They provide a versatile and sturdy framework for showcasing products and promotional materials.
These are just a few examples of the diverse applications of angle iron profiles produced by roll forming machines. The flexibility and durability of angle iron make it a popular choice in various industries where strength and structural integrity are essential.
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